Cyclonic Vacuum Cleaner Collection Chamber With Circumferential Fin

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Solution Overview

Problem

Existing suction cleaners with cyclonic dirt separation systems face challenges in preventing debris re-entrainment into the collection chamber, which affects the efficiency of dirt separation and cleaning.

Innovation Solution

The implementation of a cyclone separator with a collection chamber featuring a single circumferential fin extending inwardly from the sidewall, designed to direct debris to the bottom of the chamber and prevent re-entrainment, combined with a two-stage separation system and a specific fin arrangement that optimizes debris separation and minimizes re-entrainment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a cyclone separator with collection chamber is used to separate contaminants from airstream, then separation efficiency is improved, but debris re-entrainment occurs reducing cleaning effectiveness

Engineering Contradiction:
Improveseparation efficiencyVSAvoiddebris re-entrainment
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The collection chamber is segmented into multiple zones using circumferential fins that create distinct regions for debris accumulation and airflow. The fins divide the chamber into segments that guide debris to specific accumulation zones while maintaining separate airflow paths, preventing re-entrainment by spatial segmentation of contaminant and clean air regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a vertical dimension to debris management by using inclined fins that direct debris downward toward the bottom of the collection chamber. This dimensional approach creates a gravity-assisted debris flow path that separates contaminant movement from the horizontal airflow, effectively preventing re-entrainment by operating in a different spatial dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple fins are added to collection chamber to prevent re-entrainment, then debris separation is improved, but device complexity increases

Engineering Contradiction:
Improvedebris separationVSAvoidfin arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of uniformly distributing fins throughout the collection chamber, the invention applies fins with specific local qualities - particular spacing, angles, and positions - where they are most effective for directing debris. The fins are strategically placed to create optimal local flow patterns and debris accumulation zones, achieving reliable separation without the complexity of a fully distributed fin system.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses a partial fin arrangement that provides sufficient debris separation functionality without implementing a complete circumferential fin system. By applying fins to only the critical portions of the collection chamber where re-entrainment occurs, the design achieves adequate separation reliability while minimizing the complexity and number of fins required.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces debris re-entrainment, enhancing the separation efficiency and ease of debris removal, while allowing for efficient emptying of the collection chamber.

Implementation Method 1

cyclone separators having cyclonic dirt separation. In one of its aspects, the invention relates to an improved collection chamber configured to prevent debris re-entrainment

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

a suction source fluidly connected to the suction nozzle and to the separator chamber for establishing and maintaining a dirt-containing airstream from the suction nozzle to the inlet

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS10456001B2Cyclonic vacuum cleaner with improved collection chamber
Publication Date: 2019.10.29 BISSELL INC
  • US10456001B2 patent drawing
  • US10456001B2 patent drawing
  • US10456001B2 patent drawing

AI summary

A vacuum cleaner with a cyclone module assembly comprises a cyclone separation chamber for separating dust and debris from air and a collection chamber for collecting dust and debris that is separated from the air in the cyclone separation chamber. The cyclone module assembly further includes at least one feature for directing contaminants downwardly, such as a circumferential fin that extends from the inside wall of the collection chamber.