Stable Liquid Cyclophosphamide Formulations via Non-Aqueous Solvents

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Solution Overview

Problem

Current formulations of cyclophosphamide are unstable in aqueous solutions, leading to rapid degradation and the lack of commercially available liquid formulations, which poses challenges in manufacturing and administration, and there is a need for stable liquid formulations that can maintain stability over a longer period.

Innovation Solution

Development of novel impurities of cyclophosphamide with structures V, VI, and VII, along with their stabilization and incorporation into stable liquid formulations using suitable solvents and stabilizers, such as polyols and organic acids, to reduce moisture content and enhance stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If cyclophosphamide is formulated in aqueous solutions, then it can be administered parenterally, but it degrades rapidly and loses stability

Engineering Contradiction:
Improveparenteral administrationVSAvoidformulation stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent changes the physical-chemical parameters of the formulation by using non-aqueous solvents (ethanol, propylene glycol, polyethylene glycol) instead of aqueous solutions. This parameter change prevents hydrolysis and maintains cyclophosphamide stability while still enabling parenteral administration. The solvent system is specifically designed to maintain drug stability over extended periods.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates an inert environment by excluding water from the formulation system. Non-aqueous solvents provide a water-free environment that prevents hydrolytic degradation of cyclophosphamide. The formulation maintains stability by keeping the drug in an inert, non-reactive solvent matrix that does not promote degradation.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Stability of the object's composition

If cyclophosphamide is prepared as solid formulations, then it maintains stability, but it requires reconstitution and double handling increasing exposure risk

Engineering Contradiction:
Improveformulation stabilityVSAvoidoccupational exposure
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent creates a ready-to-use liquid formulation that eliminates the need for reconstitution. Although liquid formulations traditionally have shorter stability, this invention uses stable non-aqueous solvents to extend shelf life, making the formulation effectively disposable and ready-to-administer without requiring complex reconstitution procedures that expose personnel to the drug.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent performs preliminary action by pre-mixing cyclophosphamide with stable non-aqueous solvents during manufacturing to create ready-to-use liquid formulations. This eliminates the need for healthcare personnel to perform reconstitution and handling operations, thereby reducing occupational exposure risks while maintaining stability through the specialized solvent system.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If reconstituted solutions are prepared from dry powder, then they can be used immediately, but they are stable only for short periods at room temperature or refrigerated conditions

Engineering Contradiction:
Improveimmediate useVSAvoidshelf life
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The patent fundamentally changes the formulation parameters by using non-aqueous solvents with different chemical properties than water. This parameter change extends the shelf life of the liquid formulation from hours (in aqueous systems) to months or years, while maintaining immediate usability. The formulation is stable at both room and refrigerated temperatures over extended periods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stable liquid formulations of cyclophosphamide maintain pharmaceutical effectiveness and stability for extended periods, reducing the risk of degradation and improving handling safety for medical personnel, while allowing for effective parenteral administration of cyclophosphamide.

Implementation Method 1

incubating the bulk solution of cyclophosphamide of step a) with molecular sieves until the moisture content of the solution is less than about 2.0% by weight of the composition

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

incorporation into stable liquid formulations using suitable solvents and stabilizers, such as polyols and organic acids, to reduce moisture content and enhance stability

Methodology Applied
Scientific EffectStabilization:

Data Source

PatentUS10849916B2Stable liquid formulations of cyclophosphamide and its impurities
Publication Date: 2020.12.01 AVYXA HLDG LLC
  • US10849916B2 patent drawing
  • US10849916B2 patent drawing
  • US10849916B2 patent drawing

AI summary

The present invention relates to novel impurities of cyclophosphamide having structure V, VI or VII, stabilized form of these novel impurities, a process of preparing a stabilized form and isolating thereof. The invention also relates cyclophosphamide formulations which include cyclophosphamide, at least one pharmaceutically acceptable excipient, and a certain level of these impurities having structure V, VI or VII. The invention further relate to method of using such stable liquid formulations of cyclophosphamide for parenteral administration in treating various cancer disorders.