Cyclopropenimine CO2 Activation for Ambient Polymer Conversion

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Solution Overview

Problem

Current carbon dioxide capture and conversion technologies face challenges in efficiently capturing and converting CO2 into useful polymers at ambient conditions, requiring high energy inputs and using hazardous chemicals, and are not scalable to meet global emission reduction goals.

Innovation Solution

The use of cyclopropenimine (CPI) compounds to activate and capture CO2, forming adducts that can be converted into polymers like polycarbonates and polyurethanes under mild conditions, with recoverable CPI for reuse, enabling DAC systems that operate at ambient conditions and reduce energy costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current DAC technologies use sorption materials to capture and desorb CO2, then CO2 can be isolated as a stream, but high energy inputs are required for desorption and the process is not continuous

Engineering Contradiction:
ImproveCO2 capture efficiencyVSAvoidenergy input for desorption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent introduces CO2-reactive compounds (such as organometallic complexes or covalent adaptable networks) as intermediary substances that chemically bind CO2 at low temperatures and release it upon mild stimulation. These intermediaries enable CO2 capture and release without requiring high-energy thermal desorption, thus resolving the contradiction between capture efficiency and energy consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention utilizes compounds whose CO2-binding properties can be dynamically adjusted by changing physical or chemical parameters such as temperature, pH, or light exposure. This allows the system to switch between high-affinity CO2 capture mode and low-energy release mode, eliminating the need for continuous high-energy input required by conventional sorption materials.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If CO2 is converted into polymers using conventional methods, then useful materials can be produced, but hazardous chemicals like phosgene are required

Engineering Contradiction:
Improvepolymer production capabilityVSAvoidtoxicity of chemicals used
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent converts CO2, traditionally viewed as a harmful waste product, into a beneficial building block for polymer synthesis. By using CO2-reactive compounds that selectively activate CO2 under mild conditions, the process transforms this greenhouse gas into valuable polymers without requiring hazardous intermediaries like phosgene, thus converting an environmental problem into a manufacturing opportunity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The invention extracts and utilizes only the carbon component from CO2 molecules through selective chemical reactions with CO2-reactive compounds. This extraction approach allows direct polymerization of CO2 without introducing additional hazardous chemicals, as the CO2 itself serves as the carbon source for polycarbonate and polyurethane synthesis.

Inventive Principle:
Principle #2Taking out (Extraction)

3Use of energy by stationary object

If CO2 conversion processes operate at ambient conditions, then energy costs are reduced, but conventional methods require high energy inputs and cannot operate at ambient conditions

Engineering Contradiction:
Improveenergy cost for CO2 conversionVSAvoidreaction rate at ambient conditions
Core Design Contradiction:
Use of energy by stationary objectVSProductivity

Solution Approach 1:

The patent replaces thermal energy input (mechanical heating) with alternative activation mechanisms such as chemical activation through CO2-reactive compounds, photochemical activation using light, or electrochemical activation using electricity. This substitution enables CO2 conversion reactions to proceed at ambient temperatures while maintaining productive reaction rates through these alternative energy pathways.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention employs composite CO2-reactive compounds that combine multiple functional components - such as metal centers with specific ligands, or hybrid organic-inorganic structures - designed to activate CO2 at low temperatures. These composite materials provide both the catalytic activity needed for high productivity and the structural properties that enable operation under ambient conditions, thus resolving the contradiction between energy efficiency and reaction rate.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

CPIs enable efficient CO2 capture and conversion into valuable polymers with reduced energy consumption, facilitating large-scale, sustainable production of materials like polycarbonates and polyurethanes without hazardous chemicals.

Implementation Method 1

reacting the CO2 with a cyclopropenimine (CPI) to activate the CO2

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS12478951B2Cyclopropenimines for activation of carbon dioxide
Publication Date: 2025.11.25 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US12478951B2 patent drawing
  • US12478951B2 patent drawing
  • US12478951B2 patent drawing

AI summary

A process, composition, and apparatus for carbon dioxide (CO2) conversion are disclosed. The CO2 conversion comprises reacting CO2 with a cyclopropenimine (CPI) to activate the CO2 and transferring the activated CO2 to generate a product of the transferring. The transferring also generates a conjugate acid of the CPI. The process further comprises regenerating the CPI from the conjugate acid.