Cylinder Deactivation Pattern for Camshaft Phasing

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Solution Overview

Problem

In engines with variable cam timing and cylinder deactivation, the deactivation of cylinders can lead to reduced camshaft phasing ability due to diminished torsional signatures, which affects engine performance.

Innovation Solution

An engine controller adjusts cylinder deactivation patterns to reactivate or deactivate cylinders based on camshaft torsional signatures, ensuring sufficient energy for camshaft phasing by optimizing the number and identity of active and inactive cylinders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If cylinders are deactivated to improve fuel economy, then fuel efficiency is improved, but camshaft phasing ability deteriorates due to diminished torsional signatures

Engineering Contradiction:
Improvefuel economyVSAvoidcamshaft phasing ability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system dynamically adjusts cylinder deactivation patterns based on real-time camshaft phasing requirements. The engine control system monitors phasing demands and selectively activates or deactivates cylinders to maintain sufficient torsional signatures on the camshaft, enabling the camshaft phaser to maintain proper timing while still achieving fuel economy benefits when conditions permit deactivation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of individual cylinders by switching between active and deactivated states based on specific conditions. By carefully selecting which cylinders to deactivate and under what conditions, the system optimizes the balance between fuel economy (reduced pumping losses) and maintaining adequate torsional energy for camshaft phasing operations.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a vane type cam phaser is used for variable cam timing, then cam timing adjustment is enabled, but the phaser's phasing ability is reduced when torsional input is diminished by cylinder deactivation

Engineering Contradiction:
Improvecam timing adjustmentVSAvoidphaser phasing ability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system dynamically manages the interaction between the cam phaser and cylinder deactivation by monitoring phasing demands. When phasing is required, the system ensures adequate torsional input is available to the phaser by adjusting which cylinders remain active, allowing the vane type phaser to maintain its timing adjustment capability while preventing phasing degradation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The engine control system employs feedback mechanisms to monitor camshaft phasing requirements and adjust cylinder deactivation patterns accordingly. This feedback loop ensures that the torsional signature delivered to the cam phaser remains sufficient to maintain proper phasing operation, preventing the phaser from losing its ability to adjust timing when cylinder deactivation is active.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If cylinder deactivation pattern is optimized for fuel economy, then fuel efficiency is improved, but camshaft torsional signature is reduced affecting engine performance

Engineering Contradiction:
Improvefuel efficiencyVSAvoidengine performance
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system optimizes engine performance by dynamically changing the operational parameters of cylinders based on real-time conditions. By selectively activating or deactivating specific cylinders rather than using fixed deactivation patterns, the system maintains adequate torsional signatures for camshaft phasing while still achieving fuel economy benefits, thereby preserving overall engine performance across varying operating conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system transitions from static cylinder deactivation patterns to dynamic patterns that adapt to instantaneous engine conditions. This dynamic approach allows the engine to maintain optimal performance by ensuring sufficient torsional energy is available for camshaft phasing operations while still capturing fuel economy benefits when deactivation is appropriate, resolving the trade-off between fuel efficiency and performance.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9976500B2Method and system for selective cylinder deactivation
Publication Date: 2018.05.22 FORD GLOBAL TECH LLC
  • US9976500B2 patent drawing
  • US9976500B2 patent drawing
  • US9976500B2 patent drawing

AI summary

Methods and systems are provided for adjusting a cylinder deactivation pattern to improve camshaft phasing. In response to a request for actuating a camshaft phaser of a variable cam timing device, a cylinder deactivation pattern is adjusted by reactivating cylinders that were deactivated while deactivating other cylinders that were active, while maintaining a total number of deactivated/active cylinders. Cylinders are selected for reactivation or deactivation based on their individual camshaft torsion signatures so that sufficient cam torque is generated to actuate the phaser and provide the requested phasing.