Cylinder Deactivation Control via Fuel Consumption Estimation

Solution Overview

Problem

Internal combustion engines face limitations in reducing engine noise and vibration, which restrict the availability of cylinder operating patterns, thereby affecting engine efficiency and fuel consumption.

Innovation Solution

The method involves estimating fuel consumption values for different cylinder patterns and gear shifts, allowing for the selective activation and deactivation of cylinders to optimize engine operation, reducing noise and vibration, and improving fuel economy by adjusting the number of active cylinders and transmission gears.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If cylinder deactivation is used to reduce engine noise and vibration, then engine noise and vibration are reduced, but the number of available cylinder operating patterns is limited at certain engine speeds

Engineering Contradiction:
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The system dynamically selects between different cylinder operating patterns (including patterns with 0, 2, 4 deactivated cylinders) based on real-time engine speed and vehicle power demand conditions, allowing the engine to adaptively transition between noise-reduced modes and performance-oriented modes as operating conditions change

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system changes the operational parameters of the engine by adjusting the number of active cylinders and selecting different cylinder firing patterns based on engine speed thresholds and power demand, thereby resolving the contradiction between noise reduction and operational versatility

Inventive Principle:
Principle #35Parameter changes

2Productivity

If more cylinders are kept active to provide more cylinder operating patterns at selected engine speeds, then engine efficiency and fuel consumption improve, but engine noise and vibration increase

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the number of active cylinders based on real-time operating conditions, transitioning between 2-cylinder, 4-cylinder, and 6-cylinder operating patterns to balance fuel efficiency requirements with noise and vibration constraints at different engine speeds

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system modifies engine operational parameters by changing the active cylinder count and firing patterns in response to engine speed and power demand, enabling the engine to operate efficiently while maintaining acceptable noise and vibration levels

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11248545B2System and method for improving cylinder deactivation
Publication Date: 2022.02.15
  • US11248545B2 patent drawing
  • US11248545B2 patent drawing
  • US11248545B2 patent drawing

AI summary

Systems and methods for operating an engine with deactivating and non-deactivating valves are presented. In one example, estimates of engine fuel consumption for operating the engine with a plurality of cylinder modes or patterns while a transmission is engaged in different gears are determined and are used as a basis for deactivating engine cylinders.