Cylinder Head Spark Plug Positioning for Discharge Stability

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Solution Overview

Problem

Conventional cylinder head structures for internal combustion engines face challenges in maintaining ignition stability and reducing combustion variation due to fluctuations in the discharge path of spark plugs, which can lead to short-circuiting and unstable ignitability.

Innovation Solution

The cylinder head structure incorporates a spark plug with a cylindrical ground electrode and insulator, where the discharge start point is positioned to align with air flow, utilizing a stepped portion on the inner wall surface to stabilize the discharge path and prevent short-circuiting by ensuring the discharge start point moves smoothly and remains within a controlled range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the discharge path is stretched by air flow to heat a wide range of air-fuel mixture, then ignitability is improved, but the discharge path may be short-circuited halfway due to fluctuation

Engineering Contradiction:
Improveignition stabilityVSAvoiddischarge path stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The stepped portion is provided in advance on the inner wall surface of the combustion chamber to pre-establish a reference position that guides and stabilizes the discharge path before ignition occurs, preventing fluctuation and short-circuiting

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The stepped portion acts as an intermediary structure between the spark plug and the combustion chamber wall, providing a stable reference point that mediates the interaction between the discharge path and the air flow, ensuring the discharge path remains stable while still being stretched by the air flow

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances ignition stability by maintaining a wide discharge path interval, reducing combustion variation, and preventing the discharge start point from moving to areas where ignition is unlikely, thus improving ignitability and preventing component damage.

Implementation Method 1

When a high frequency voltage is applied to the center electrode, a discharge occurs between the ground electrode and the center electrode

Methodology Applied
Scientific EffectElectrical discharge: Electric Spark

Implementation Method 2

Air flow is generated in a combustion chamber of an internal combustion engine. When the discharge path is stretched by the air flow, a wide range of the air-fuel mixture is heated

Methodology Applied
Scientific EffectAir flow: Convection

Data Source

PatentUS11204012B2Cylinder head structure of internal combustion engine
Publication Date: 2021.12.21 TOYOTA JIDOSHA KK
  • US11204012B2 patent drawing
  • US11204012B2 patent drawing
  • US11204012B2 patent drawing

AI summary

A spark plug includes a ground electrode, an insulator, and a center electrode. In a case where a first position of a surface of the ground electrode exposed to a side of an inner wall surface of a cylinder head is a most downstream position in an air flow direction between the center electrode and the ground electrode, and a second position of the inner wall surface of the cylinder head is a position closest to the center electrode on a downstream side of the center electrode in an air flow direction, the spark plug is installed at a position where the first position and the second position are on a same air flow line, or at a position where the first position is recessed to a side where the first position recedes from the inner wall surface than the second position.