Cylinder Insertion Rod Dynamics for Pressure Optimization

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Solution Overview

Problem

Existing combustion engines face challenges in optimizing cylinder pressure while minimizing the release of unburned fluids and maintaining energy efficiency, leading to environmental and fuel waste issues.

Innovation Solution

A cylinder system with a variably advancing and retracting insertion rod that acts as a second piston, controlled by an electromagnetic or hydraulic actuator, to manage cylinder internal pressure and fluid intake during expansion and compression strokes, allowing for increased power output and reduced pollution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If stroke volume and/or distance are increased to increase cylinder output, then power output is improved, but cylinder mass increases reducing overall economy

Engineering Contradiction:
Improvecylinder outputVSAvoidcylinder mass
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent applies the dynamics principle by making the cylinder occupying structure movable rather than fixed. The insertion rod is advanced into and retracted from the cylinder bore dynamically during different strokes, allowing the system to optimize power output during expansion while minimizing displacement during compression, thereby avoiding the need for permanently enlarged cylinder dimensions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic action by cyclically advancing the insertion rod during compression strokes and retracting it during expansion strokes. This periodic movement allows the cylinder to achieve high power output when needed while maintaining a compact form factor during other phases of the cycle, resolving the contradiction between power and mass.

Inventive Principle:
Principle #19Periodic action

2Stress or pressure

If throttle method is used to slow down vehicle by releasing non-completely burned fluid, then pressure is released acting on piston, but unburned fluid is wasted and pollution increases

Engineering Contradiction:
Improvecylinder pressureVSAvoidpollution and fuel waste
Core Design Contradiction:
Stress or pressureVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful effect of high cylinder pressure during expansion into a beneficial force by using it to drive the insertion rod forward during compression strokes. The pressure that would normally be wasted is instead harnessed to move the occupying structure, which then aids in compressing the fluid more effectively on the return stroke, turning a potential harm into a useful function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent recovers energy and fluid that would otherwise be discarded. By using the expansion pressure to advance the insertion rod and by controlling fluid pathways, the system recovers what would normally be wasted unburned fluid and converts expansion pressure into mechanical work for moving the occupying structure.

Inventive Principle:
Principle #34Discarding and recovering

3Quantity of substance

If direct injection engine methods are used to satisfy environmental requirements, then fluid intake is controlled, but unburned exhaust builds up and may leak backward

Engineering Contradiction:
Improvefluid intakeVSAvoidunburned exhaust buildup
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent uses dynamic adjustment of the cylinder occupying structure to control fluid pathways. The insertion rod's position is varied during different strokes to dynamically open or close pathways for unburned exhaust, preventing buildup and backward leakage while maintaining control over fluid intake quantities.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances engine efficiency by optimizing cylinder pressure, reducing unburned fluid release, and improving power output while minimizing pollution and fuel waste, thus addressing environmental and energy efficiency concerns.

Implementation Method 1

the electromagnetic actuator includes an electrical system configured to supply a DC current to a coil and thereby generate a magnetic field

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnet

Data Source

PatentEP3728866B1Cylinder system with relative motion occupying structure
Publication Date: 2023.09.27 HANNA IBRAHIM MOUNIR
  • EP3728866B1 patent drawingFigure 1
  • EP3728866B1 patent drawingFigure 2~3
  • EP3728866B1 patent drawingFigure 4~5

AI summary

Implementations are disclosed herein that relate to a cylinder occupying structure. An example provides a cylinder system comprising a mechanical cylinder including an internal space in which a fluid is introduced, and a piston configured for reciprocating motion in the internal space, and a cylinder occupying structure including an insertion rod acting as a second piston, wherein the insertion rod is variably inserted into, and retracted from, the internal space of the cylinder in correspondence with the reciprocating motion of the piston and where parts of the insertion rod and the piston may surround the combustion space.