Engine Cylinder Selection for Starting via Dual Fuel Injection

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Solution Overview

Problem

Engines that frequently stop and restart face challenges in maintaining consistent starting positions, leading to degraded engine emissions and extended run-up times due to varying stopping locations, making it difficult and costly to adjust engine actuators for consistent engine stopping.

Innovation Solution

A method is developed to select a cylinder for engine starting by providing two fuel injections during the compression stroke, with the ratio of fuel between the injections adjusted based on intake valve closing timing, to improve combustion stability and reduce engine emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the engine is stopped at different positions each time, then the engine can be restarted without complex positioning mechanisms, but engine emissions degrade and run-up time increases

Engineering Contradiction:
Improveease of engine stop/start operationVSAvoidengine emissions
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The system changes fuel injection parameters (timing, duration, ratio between first and second injections) based on the detected engine stopping position. The ECU selects different fuel injection strategies depending on which cylinder is nearest to TDC, thereby adapting to varying stop positions while maintaining consistent emissions performance and run-up characteristics.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If engine actuators are adjusted to achieve consistent engine stopping position, then emissions and run-up time improve, but device complexity and cost increase

Engineering Contradiction:
Improveengine emissionsVSAvoidengine actuator adjustment complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system uses the existing starter motor to rotate the engine and automatically detects the stopping position using existing sensors (crankshaft position sensor). The ECU then self-adjusts fuel injection parameters based on detected position, eliminating the need for additional actuators or complex positioning mechanisms while maintaining consistent starting performance.

Inventive Principle:
Principle #25Self-service

3Reliability

If fuel injection timing is optimized for specific cylinder positions, then combustion stability improves, but control system complexity increases

Engineering Contradiction:
Improvecombustion stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system dynamically adjusts fuel injection timing and duration based on the real-time engine stopping position. The ECU selects different fuel injection strategies depending on which cylinder is nearest to TDC, thereby adapting to varying stop positions while maintaining consistent starting performance and combustion stability without requiring complex mechanical adjustments.

Inventive Principle:
Principle #15Dynamics

4Reliability

If two fuel injections are provided during compression stroke, then combustion stability and starting robustness improve, but energy consumption increases

Engineering Contradiction:
Improveengine starting robustnessVSAvoidfuel energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The fuel injection is divided into two separate injections during the compression stroke: a first injection that establishes initial combustion conditions and a second injection that enhances combustion stability. This segmentation allows for optimized fuel distribution timing, ensuring reliable starting while managing energy consumption through precise control of each injection event based on cylinder position.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances engine starting consistency, reduces misfires, improves emissions, and enhances driver perception by optimizing fuel injection timing and ratio relative to the engine's position and operating conditions.

Implementation Method 1

providing two fuel injections during a compression stroke of the cylinder for a first combustion event since engine stop

Methodology Applied
Scientific EffectFuel injection: Injector

Implementation Method 2

first combustion event since engine stop

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9835110B2Method and system for selecting a cylinder for engine starting
Publication Date: 2017.12.05 FORD GLOBAL TECH LLC
  • US9835110B2 patent drawing
  • US9835110B2 patent drawing
  • US9835110B2 patent drawing

AI summary

A method and system for improving starting of an engine is presented. In one example, the method selects a first cylinder to receive fuel since engine stop the cylinder's position relative to the cylinder's top-dead-center compression stroke. The method also describes adjusting a number of fuel injections for a first combustion event since engine stop.