Cylindrical Battery Pressurization Part for Gas Trap Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Cylindrical batteries using high Mn content positive electrode active materials face reduced lifespan and capacity due to gas traps, hydrofluoric acid layer formation, and lithium fluoride layer non-uniformity, leading to side reactions and reduced energy density.

Innovation Solution

Incorporating a pressurization part between the safety vent and receiving part in a cylindrical battery, which applies a predetermined pressure to reduce gas trap volume and promote uniform lithium fluoride layer formation, thereby improving battery lifespan and capacity retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high Mn content positive electrode active material is used, then battery output and energy density are improved, but battery lifespan is reduced due to gas traps and side reactions

Engineering Contradiction:
Improvebattery outputVSAvoidbattery lifespan
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

A pressurization part is introduced as an intermediary component between the receiving part and the safety vent. This pressurization part applies predetermined pressure to the receiving part, preventing gas trap formation and suppressing side reactions that would otherwise reduce battery lifespan. The pressurization part mediates between the high output requirements and lifespan preservation by controlling the internal pressure environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The pressurization part applies predetermined pressure in advance to prevent the formation of gas traps and hydrofluoric acid layers before they can form and cause damage. By preemptively applying pressure, the system counteracts the tendencies toward gas accumulation and side reactions that would otherwise occur during battery operation with high Mn content materials.

Inventive Principle:
Principle #9Preliminary anti-action

2Quantity of substance

If high Mn content positive electrode active material is used, then battery capacity is improved, but uniformity of lithium fluoride layer formation is reduced leading to side reactions

Engineering Contradiction:
Improvebattery capacityVSAvoiduniformity of lithium fluoride layer
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The pressurization part serves as an intermediary that applies uniform pressure to the receiving part, ensuring consistent conditions for lithium fluoride layer formation throughout the battery. This uniform pressure distribution prevents non-uniform layer formation and the associated side reactions, while still allowing high Mn content materials to provide high capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of moving object

If gas trap volume is reduced, then battery lifespan is improved, but pressure control complexity increases

Engineering Contradiction:
Improvebattery lifespanVSAvoidpressure control mechanism
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The pressurization part changes the pressure parameter within the battery by applying predetermined pressure to the receiving part. This parameter change effectively reduces gas trap volume and prevents side reactions without requiring complex active control systems. The pressure application is designed to be simple yet effective, maintaining lifespan improvement while minimizing added complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pressurization part effectively reduces gas trap volume and side reactions, enhancing battery lifespan and capacity retention by ensuring uniform reaction surfaces and preventing overpotential generation, while maintaining safety and energy density.

Implementation Method 1

a pressurization part located between a safety vent and a receiving part for applying a predetermined pressure to the receiving part

Methodology Applied
Scientific EffectPressure application: Pressure Increase

Data Source

PatentUS10418620B2Cylindrical battery including pressurizing part and method of manufacturing the same
Publication Date: 2019.09.17 LG ENERGY SOLUTION LTD
  • US10418620B2 patent drawing
  • US10418620B2 patent drawing
  • US10418620B2 patent drawing

AI summary

Disclosed herein is a cylindrical battery including an electrode assembly (jelly roll) including a positive electrode, a separator, and a negative electrode, a cylindrical container including a receiving part for receiving the electrode assembly together with an electrolytic solution, a cap assembly mounted to an open upper end of the cylindrical container, a safety vent mounted in the cap assembly, and a pressurization part located between the safety vent and the receiving part, the pressurization part communicating with the receiving part, the pressurization part being configured to apply a predetermined pressure, which is generated by gas, to the receiving part, wherein the positive electrode includes a lithium composite transition metal oxide represented by Formula 1 in the specification as a positive electrode active material.