Cylindrical Battery Venting Structure for Thermal Runaway Relief

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Solution Overview

Problem

Cylindrical batteries face challenges in ensuring safety during thermal runaway, as existing designs do not adequately facilitate venting and maintain structural integrity, posing risks to drivers and passengers in safety accidents.

Innovation Solution

A cylindrical battery design with specific proportional dimensions for the winding center hole and cover plate explosion-proof valve region, ensuring a sufficiently large vent channel and structural integrity by optimizing the diameter ratios D1/D2 and D2/D3, allowing effective venting during thermal runaway.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If the diameter of the winding center hole is increased to facilitate venting during thermal runaway, then the venting efficiency is improved, but the structural integrity and strength of the cover plate deteriorates

Engineering Contradiction:
Improveventing efficiencyVSAvoidcover plate strength
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The cover plate is designed with non-uniform thickness, featuring a thicker first region surrounding the winding center hole and a thinner second region at the periphery. This local quality variation allows the first region to maintain structural strength while the thinner second region facilitates easier deformation and venting during thermal runaway events.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If the diameter of the explosion-proof valve region is increased to provide larger vent channel, then the exhaust capability is improved, but the area of the cover plate available for sealing and structural support is reduced

Engineering Contradiction:
Improveexhaust capabilityVSAvoidcover plate area
Core Design Contradiction:
Object-generated harmful factorsVSArea of stationary object

Solution Approach 1:

The solution transitions from a two-dimensional area constraint to a three-dimensional volume solution by varying the thickness of the cover plate in different regions. The explosion-proof valve region utilizes the thickness variation to achieve adequate venting capacity without compromising the overall cover plate area available for sealing and structural support.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-generated harmful factors

If the cover plate is designed with varying thickness to optimize venting, then the venting performance is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveventing performanceVSAvoidmanufacturing simplicity
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The cover plate design utilizes parameter changes in thickness (from thicker first region to thinner second region) to optimize venting performance. This parameter variation can be achieved through standard metal forming processes such as stamping or rolling, which create the thickness gradient in a single manufacturing step, thereby maintaining manufacturing simplicity while improving venting performance.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260081264A1Cylindrical battery, pack and electronic device
Publication Date: 2026.03.19 AESC JAPAN LTD
  • US20260081264A1 patent drawing
  • US20260081264A1 patent drawing

AI summary

The disclosure provides a cylindrical battery, a pack, and an electronic device. The cylindrical battery includes a housing having an opening at one end in a height direction of the cylindrical battery; an electrode assembly located in the housing and having a winding center hole; a cover plate covering the opening of the housing and having an explosion-proof valve region formed by being surrounded by explosion-proof valves. The winding center hole is located within a range of an orthogonal projection of the explosion-proof valve region of the cover plate in the height direction. The winding center hole has a diameter D1, a partial region of the cover plate has a diameter D2, and 35%≥D1/D2≥10%.