Cylindrical Computer Housing for Lightweight Thermal Rigidity

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Solution Overview

Problem

Compact computing systems face design challenges in creating outer enclosures that are lightweight, durable, aesthetically pleasing, and capable of maintaining thermal stability, as lighter enclosures are prone to bending and damage, while heavier ones appear unsuitable for desktop placement and may lead to user dissatisfaction.

Innovation Solution

A cylindrical housing made of aluminum with a varying thickness and anodized for aesthetic appeal, featuring a thermal management system with axial airflow and a Faraday cage for electromagnetic interference shielding, which promotes heat dissipation and structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If the housing is made lighter to improve portability and aesthetics, then the housing becomes more prone to buckling and bowing

Engineering Contradiction:
Improvehousing weightVSAvoidhousing structural integrity
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The housing uses composite materials combining aluminum alloy with reinforcing structures. The aluminum alloy provides lightweight properties while the integrated reinforcing ribs and internal support structures enhance structural integrity, preventing buckling and bowing without significantly increasing weight.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The housing is divided into multiple sections with integrated reinforcing ribs and support structures. This segmentation allows the lightweight aluminum alloy to be strengthened at critical locations through added structural elements rather than uniformly thickening the entire housing.

Inventive Principle:
Principle #1Segmentation

2Strength

If the housing is made thicker to improve strength and rigidity, then the housing appears heavy and unsuitable for desktop placement

Engineering Contradiction:
Improvehousing rigidityVSAvoidhousing weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The housing employs local quality by concentrating structural reinforcement only where needed - such as at mounting points, around component openings, and at stress concentration areas - while keeping other areas thin and lightweight. This selective reinforcement maintains overall lightweight properties while providing necessary strength.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The housing incorporates curved surfaces and rounded edges instead of sharp corners and flat planes. These curved geometries naturally distribute stress more effectively, providing enhanced structural strength without requiring additional material thickness, thus maintaining a lightweight appearance suitable for desktop placement.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Weight of moving object

If the housing is made thinner to reduce weight and improve aesthetics, then the housing becomes prone to bowing that may damage internal parts

Engineering Contradiction:
Improvehousing weightVSAvoidprotection of internal parts
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The housing uses curved surfaces and rounded transitions that naturally resist bowing forces. These geometries distribute mechanical stresses more evenly throughout the structure, preventing the thin housing walls from deforming and protecting internal components from damage due to housing distortion.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The housing design incorporates built-in structural support elements and reinforcing ribs that preemptively counteract bowing forces before they can cause damage to internal parts. These features are integrated into the housing structure itself, providing protective cushioning against deformation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Strength

If the housing material is selected for structural rigidity, then thermal management becomes more difficult

Engineering Contradiction:
Improvehousing structural rigidityVSAvoidthermal performance
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The housing uses aluminum alloy composite materials that provide both structural rigidity and good thermal conductivity. The aluminum alloy structure incorporates thermal management features such as heat dissipation channels and thermally conductive pathways that allow efficient heat transfer while maintaining the necessary structural strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The housing structure serves multiple functions simultaneously - it provides structural rigidity for protection, acts as a thermal management component through integrated heat dissipation pathways, and maintains aesthetic appearance. The aluminum alloy material and its structural design fulfill both mechanical support and thermal conduction roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a lightweight, durable, and thermally efficient compact computing system that maintains aesthetic appeal and prevents electromagnetic interference, allowing for efficient heat transfer and reduced acoustic noise.

Implementation Method 1

The present embodiments relate to organization of structures and components and fabrication of enclosures suitable for compact computing systems

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

anodized for aesthetic appeal, featuring a thermal management system with axial airflow

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

featuring a thermal management system with axial airflow

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

a Faraday cage for electromagnetic interference shielding

Methodology Applied
Scientific EffectFaraday cage effect: Faraday Cage

Data Source

PatentUS11899511B2Computer housing
Publication Date: 2024.02.13 APPLE INC
  • US11899511B2 patent drawing
  • US11899511B2 patent drawing
  • US11899511B2 patent drawing

AI summary

A desktop computing system having at least a central core surrounded by housing having a shape that defines a volume in which the central core resides is described. The housing includes a first opening and a second opening axially displaced from the first opening. The first opening having a size and shape in accordance with an amount of airflow used as a heat transfer medium for cooling internal components, the second opening defined by a lip that engages a portion of the airflow in such a way that at least some of the heat transferred to the air flow from the internal components is passed to the housing.