Cylindrical Li-Ion Electrode Layout for High Capacity Cycle Life

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Solution Overview

Problem

Existing non-aqueous electrolyte secondary batteries face challenges in increasing battery capacity per unit volume while maintaining improved cycle characteristics, as previous technologies do not effectively address the issue of heat accumulation and side reactions that degrade performance.

Innovation Solution

The battery design incorporates a band-shaped positive and negative electrode assembly with a phosphorus compound in the positive electrode mixture layer, a layered rock-salt structured lithium-containing composite oxide, and a cylindrical exterior with a specific sealing assembly, which enhances the positive electrode current collector connection and reduces connecting resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the battery size is increased to increase battery capacity per unit volume, then the battery capacity per unit volume is improved, but the cycle characteristics deteriorate due to heat accumulation and side reactions

Engineering Contradiction:
Improvebattery capacity per unit volumeVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A phosphorus compound is introduced as an intermediary substance in the positive electrode mixture layer. This phosphorus compound acts as a mediator that suppresses side reactions between the positive electrode active material and the non-aqueous electrolyte, thereby improving cycle characteristics while maintaining high battery capacity per unit volume.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the chemical composition parameters of the positive electrode by incorporating a phosphorus compound into the positive electrode mixture layer. This parameter change modifies the electrode's chemical properties to reduce harmful side reactions and improve thermal stability, enabling both high capacity density and good cycle life.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If multiple positive electrode leads are drawn out to reduce connecting resistance, then the connecting resistance is improved, but the device complexity increases

Engineering Contradiction:
Improveconnecting resistanceVSAvoidnumber of positive electrode leads
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The positive electrode is divided into multiple segments with multiple positive electrode leads drawn out from different locations. This segmentation approach reduces the current density on each individual lead, thereby reducing connecting resistance and energy loss, while the modular structure makes the complexity manageable.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240429370A1Non-aqueous electrolyte secondary battery
Publication Date: 2024.12.26 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240429370A1 patent drawing
  • US20240429370A1 patent drawing
  • US20240429370A1 patent drawing

AI summary

This non-aqueous electrolyte secondary battery comprises: an electrode body in which a strip-shaped positive electrode and a strip-shaped negative electrode are wound with a separator interposed therebetween; a bottomed cylindrical exterior body having an outer diameter of 25 mm or more, that is connected to the negative electrode; and a sealing body that seals an opening at the upper end of the exterior body and is connected to the positive electrode. The positive electrode includes a positive-electrode current collector, and a positive-electrode mixture layer formed on the surface of the positive-electrode current collector, the positive-electrode mixture layer containing a positive-electrode active material and a phosphorus compound. The positive-electrode active material includes a lithium-containing composite oxide having a layered rock-salt structure. The weight per unit area of the positive-electrode mixture layer is 250 g/m2 or more. In the electrode body, three or more positive-electrode leads are led out.