Cylindrical Target Straightness Control for Sputtering

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Solution Overview

Problem

Cylindrical targets used in sputtering methods often experience distortion in the longitudinal direction, leading to abnormal discharge, uneven film thickness, and potential damage to the sputtering apparatus due to uneven distance from the substrate and increased load on connection points.

Innovation Solution

A process involving the processing of target materials into cylindrical shapes, attachment of adapters, and precise measurement and correction of straightness using methods like cutting or hammering to ensure a straightness of 2 mm or less in the longitudinal direction, utilizing metals like aluminum, silver, copper, or titanium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If cylindrical targets with length exceeding 1 m are used in sputtering apparatus, then productivity is improved, but distortion in the longitudinal direction occurs leading to malfunction and abnormal discharge

Engineering Contradiction:
Improvedeposition efficiencyVSAvoidtarget stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by measuring the straightness of the cylindrical target in the longitudinal direction before installation in the sputtering apparatus. The measurement is performed using a laser displacement sensor that detects the position of the target along its length, and any deviations exceeding a predetermined threshold are corrected before the target is put into service. This prevents distortion-related malfunctions and abnormal discharge during operation.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If cylindrical targets are used while rotating, then uniform deposition is achieved, but distortion causes uneven distance from substrate leading to uneven film thickness

Engineering Contradiction:
Improvefilm thickness uniformityVSAvoidtarget straightness
Core Design Contradiction:
Manufacturing precisionVSShape

Solution Approach 1:

The patent performs straightness measurement and correction before the target is installed and rotated in the sputtering apparatus. A laser displacement sensor measures the target's position along its longitudinal axis, identifying any deviations from straightness. Corrections are made to ensure the target maintains proper geometry during rotation, which ensures uniform distance from the substrate and produces evenly thick films.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If distortion correction is performed using cutting or hammering processes, then straightness is improved to within 2 mm, but additional processing steps and time are required

Engineering Contradiction:
Improvelongitudinal straightnessVSAvoidproduction process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical correction methods with a measurement-based approach. A laser displacement sensor non-contactly measures the target's straightness by detecting light reflection from the target surface. The sensor system includes a laser source, beam splitter, and position-sensitive detector that converts optical measurements into straightness data without requiring physical contact or complex mechanical adjustment mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10670384B2Cylindrical target production method and cylindrical target
Publication Date: 2020.06.02 SUMITOMO CHEM CO LTD
  • US10670384B2 patent drawing
  • US10670384B2 patent drawing
  • US10670384B2 patent drawing

AI summary

To provide a process for producing a cylindrical target which has almost no distortion in the longitudinal direction. The process for producing a cylindrical target according to the present invention comprises the steps of: processing a target material into a cylindrical shape; providing an adapter for attachment to a sputtering apparatus, in the target material processed into the cylindrical shape; and measuring a straightness in a longitudinal direction of an appearance of the target material having the adapter to confirm whether the straightness of the target material having the adapter is within a predetermined range.