Cysteamine Bitartrate Crystallization Process

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Solution Overview

Problem

Current methods for preparing cysteamine bitartrate lack efficient processes for producing high-purity crystalline forms suitable for pharmaceutical applications, particularly for managing nephropathic cystinosis, with existing processes not ensuring stability and consistency in polymorphic forms.

Innovation Solution

A process involving the reaction of cysteamine or its salts with tartaric acid, using specific solvents and conditions to produce crystalline forms L1 and L2 of cysteamine bitartrate, characterized by distinct X-ray diffraction patterns, and involving purification techniques to achieve HPLC purity greater than 98%, ensuring stability and consistency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional methods are used to prepare cysteamine bitartrate, then the preparation process is simple, but the purity and stability of crystalline forms cannot be ensured

Engineering Contradiction:
Improvepurity and stability of crystalline formsVSAvoidcomplexity of preparation process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by systematically varying reaction conditions (temperature, solvent type, concentration, pH) to control the formation of specific crystalline forms (L1 and L2) with distinct X-ray diffraction patterns. By optimizing these parameters, the process achieves high purity (>98% HPLC) and stable crystalline forms while maintaining a relatively simple one-pot synthesis approach.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transitions during the crystallization process to obtain stable crystalline forms. By controlling cooling rates, solvent evaporation, or supersaturation conditions, the process facilitates controlled phase changes from solution to solid crystalline state, ensuring formation of reproducible crystalline forms L1 and L2 with characteristic diffraction patterns.

Inventive Principle:
Principle #36Phase transitions

2Reliability

If existing preparation processes are used, then the process is straightforward, but consistency and stability of polymorphic forms are not achieved

Engineering Contradiction:
Improveconsistency and stability of polymorphic formsVSAvoidease of preparation process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs feedback mechanisms by monitoring reaction progress and crystallization characteristics through analytical methods (HPLC for purity, X-ray diffraction for crystalline form identification). This feedback allows real-time adjustment of process parameters to ensure consistent formation of stable polymorphic forms, achieving reliability while maintaining ease of manufacture through automated monitoring and control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary action by pre-establishing optimized reaction conditions and crystallization protocols before actual production. This includes pre-determining optimal temperature ranges, solvent ratios, and addition rates based on preliminary experimental studies, thereby ensuring consistent and reliable formation of crystalline forms L1 and L2 in subsequent manufacturing operations.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process yields stable crystalline forms L1 and L2 of cysteamine bitartrate with high purity, maintaining stability over time and suitable for pharmaceutical compositions, effectively addressing the limitations of existing methods by providing consistent and stable forms for managing nephropathic cystinosis.

Implementation Method 1

reacting cysteamine or its salt with tartaric acid

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

isolated from the reaction mixture by techniques known in art like filtration, concentration, removal of solvent by evaporation

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

removal of solvent by evaporation

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

having characteristic diffraction peaks at 10.36, 14.54, 17.23, 18.03, 19.24, 20.76, 21.20, 22.02, 23.37, 23.64, 27.71, 28.28, 29.26, 31.33, 32.84, 33.83, 35.51, 36.74±0.2 degree two theta in an X-ray diffraction pattern

Methodology Applied
Scientific EffectX-ray Diffraction: X-Ray

Data Source

PatentUS10251850B2Process for preparation of cysteamine bitartrate
Publication Date: 2019.04.09 LUPIN MANUFACTURING SOLUTIONS LTD
  • US10251850B2 patent drawing
  • US10251850B2 patent drawing
  • US10251850B2 patent drawing

AI summary

The present invention provides process for preparation of cysteamine bitartrate comprising reacting cysteamine or its salt with tartaric acid. The present invention further provides crystalline form L1 of cysteamine bitartrate having characteristic diffraction peaks at 10.36, 14.54, 17.23, 18.03, 19.24, 20.76, 21.20, 22.02, 23.37, 23.64, 27.71, 28.28, 29.26, 31.33, 32.84, 33.83, 35.51, 36.74±0.2 degree two theta in an X-ray diffraction pattern and process for preparation thereof. The present invention provides crystalline form L2 of cysteamine bitartrate having characteristic diffraction peaks at 7.4, 10.3, 11.0, 11.4, 14.4, 14.9, 18.6, 19.4, 20.1, 20.8, 21.9, 22.3, 22.5, 23.5±0.2 degree two theta in an X-ray diffraction pattern and process for preparation thereof.