Cytology Sampling System with Steerable Brush for Deep Lung Tissue

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Solution Overview

Problem

Current devices for early cancer detection lack the capability to collect sufficient cell samples from deep within lung tissues, limiting the accuracy and likelihood of early cancer detection.

Innovation Solution

A cytology sampling system comprising a flexible shaft with a brush and position sensor, capable of navigating through branched luminal networks, which includes a steerable distal tip and working channel for precise targeting and sampling of tissue, utilizing CT image data for pathway planning and navigation, and featuring a deployable brush configuration to capture cells from targeted tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If current devices are used for early cancer detection, then the detection process is simple, but the cell sample size collected is insufficient

Engineering Contradiction:
Improvecell sample sizeVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The brush is divided into multiple brush shafts (e.g., three brush shafts) that can be independently deployed. Each brush shaft can be extended separately to contact different regions of the target tissue, allowing the device to collect cells from multiple locations simultaneously, thereby increasing the total cell sample size without requiring a single complex large-scale sampling mechanism

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The brush shafts are nested within the catheter tube during transport and storage. Each brush shaft can be retracted into the catheter tube, and the entire brush assembly can be inserted through a navigation catheter. This nested configuration allows the complex multi-component brush to be delivered through narrow luminal pathways while maintaining its capability to deploy and collect large cell samples at the target site

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If larger cell samples are collected from deep lung tissues, then early cancer detection accuracy improves, but navigation precision requirements increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidnavigation precision requirement
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

A position sensor is integrated into the catheter or brush assembly to provide real-time feedback on the location of the sampling device within the luminal network. This position information can be correlated with pre-acquired CT image data to confirm accurate positioning at the target site before deploying the brush, ensuring that large cell samples are collected from the correct location and improving detection accuracy

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

CT image data is acquired and processed before the procedure to create a navigation plan that identifies the optimal pathway to the target lesion. This preliminary planning allows the operator to navigate the catheter along a pre-determined route, reducing the difficulty of reaching deep lung tissues and ensuring proper positioning before sample collection

Inventive Principle:
Principle #10Preliminary action

3Productivity

If a deployable brush configuration is used, then cell sampling capability increases, but device structural complexity increases

Engineering Contradiction:
Improvecell sampling capabilityVSAvoiddevice structural complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The brush shafts are designed to be dynamically deployable rather than statically fixed. Each brush shaft can be extended or retracted as needed, allowing the device to transition between a compact configuration for navigation and a deployed configuration for sampling. This dynamic capability increases cell sampling capability while managing structural complexity through controlled deployment mechanisms

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The brush shafts are biased to automatically extend outward from the catheter tube when released, utilizing elastic or spring forces to achieve deployment without requiring complex actuation mechanisms. This self-service deployment simplifies the overall device structure while maintaining the capability to increase cell sampling area when needed

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12053166B2Cytology sampling system and method of utilizing the same
Publication Date: 2024.08.06 COVIDIEN LP
  • US12053166B2 patent drawing
  • US12053166B2 patent drawing
  • US12053166B2 patent drawing

AI summary

A cytology sampling system includes a catheter tube and a cytology tool. The catheter tube has open proximal and distal ends. The cytology tool is insertable through the catheter tube and includes a flexible shaft and a brush. The brush is coupled to the distal end of the flexible shaft. The brush includes a plurality of brush shafts. Each brush shaft has bristles disposed along a portion of a length thereof. The bristles are coupled to and extend radially away from an outer surface of each of the brush shafts. The bristles are configured to collect cell samples from targeted tissue of a patient.