D-optimized switching converter duty cycle control

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Solution Overview

Problem

Existing switching converters for IC testers face suboptimal performance across a range of set point voltages due to fixed duty cycle optimization, leading to variations in output voltage under varying load conditions, which complicates filter design and increases costs.

Innovation Solution

A switching converter with a feedback control circuit that adjusts the duty cycle of a pulse-width modulated signal to maintain the load voltage near a desired set point, using control data to select an appropriate input voltage, ensuring optimal performance criteria across the entire range of set point voltages without requiring adjustable filters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed duty cycle is used for optimization, then performance is optimized at a specific set point voltage, but performance becomes suboptimal across the range of set point voltages

Engineering Contradiction:
Improveconverter performanceVSAvoidset point voltage range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the duty cycle adjustable and variable rather than fixed. The control circuit dynamically changes the duty cycle based on the selected set point voltage, allowing the converter to adapt its operation across different voltage ranges and maintain optimal performance throughout the entire range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the duty cycle parameter according to the selected set point voltage. By adjusting this critical parameter based on operating conditions, the converter achieves optimal performance across different voltage ranges without requiring multiple fixed-optimization circuits.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If filters are designed to compensate for voltage variations, then output voltage stability improves, but device complexity and costs increase

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidfilter design complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent uses feedback control where the control circuit monitors the output voltage and adjusts the duty cycle accordingly. This active feedback mechanism maintains voltage stability without requiring complex passive filter designs, thereby reducing overall system complexity while achieving the desired stability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces complex mechanical/filter-based voltage stabilization with an electronic control system that adjusts the duty cycle. This substitution of control methodology simplifies the overall system by eliminating the need for complex filters while maintaining voltage stability through electronic regulation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS7430130B2D-optimized switching converter
Publication Date: 2008.09.30 CREDENCE SYSTEMS CORP
  • US7430130B2 patent drawing
  • US7430130B2 patent drawing
  • US7430130B2 patent drawing

AI summary

A switching converter produces an output signal transmitted to a variable load impedance to produce a load voltage VDD across the load impedance and holds VDD close to a set point voltage VSP selected by control data DREF1 to compensate for variations in the load impedance which tend to drive VDD away from VSP. The switching converter includes a pulse-width modulated power converter for producing the output signal of voltage VOUT in response to an input signal of voltage VIN, wherein a ratio VOUT/VIN is a function of a duty cycle D1 of a pulse-width modulated signal VPWM1. A pulse-width modulation circuit generates the VPWM signal of duty cycle D1 controlled by a control signal, and a feedback control circuit monitoring the load voltage VDD adjusts D1 to keep the load voltage as close as possible to VSP. A power source supplies the input signal of voltage VIN to the power converter. Second control data supplied to the power source separately selects the value of VIN for each possible set point voltage VSP such that that the pulse-width modulate signal's duty cycle D1 remains as close a possible to a value for which circuit performance is substantially optimal with respect to a selected combination of performance criteria.