DAC Amplifier Settling Time Acquisition for Electron Beam Writing

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Solution Overview

Problem

The precision of calculating settling time for DAC amplifiers in electron beam writing apparatuses is insufficient for high-precision micropatterning, leading to errors in beam deflection and reduced throughput.

Innovation Solution

A method involving writing multiple patterns with varying settling times and measuring the combined pattern dimensions to determine the optimal settling time for the DAC amplifier, ensuring precise beam deflection without compromising throughput.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the settling time of the DAC amplifier is set to be short to improve throughput, then productivity increases, but manufacturing precision deteriorates due to errors in beam deflection movement amount

Engineering Contradiction:
ImprovethroughputVSAvoidbeam deflection precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by systematically varying the settling time parameter of the DAC amplifier to find the optimal value. The method changes the settling time parameter from a sufficient initial value to progressively shorter values, measuring pattern dimensions at each step to determine when the parameter change no longer affects precision, thereby optimizing throughput while maintaining required precision.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the settling time of the DAC amplifier is set to be long to ensure precise beam deflection, then manufacturing precision is maintained, but productivity decreases due to reduced throughput

Engineering Contradiction:
Improvebeam deflection precisionVSAvoidthroughput
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies partial action by determining the minimum necessary settling time rather than using an excessively long settling time. The method progressively reduces the settling time from a sufficient value to find the point where further reduction no longer affects pattern dimension, thereby using only the necessary portion of the settling time required for precise beam deflection.

Inventive Principle:
Principle #16Partial or excessive action

3Ease of operation

If conventional position measuring device methods are used to determine settling time, then ease of operation is maintained, but measurement precision is insufficient for high-precision micropatterning requirements

Engineering Contradiction:
Improvesettling time determination easeVSAvoidposition measurement precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent applies mechanics substitution by replacing the conventional position measuring device with a pattern dimension measuring method. Instead of directly measuring beam position using position sensors, the method writes test patterns at different settling times and measures the resulting pattern dimensions, substituting a dimensional measurement approach for direct position measurement to achieve higher precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS8803108B2Method for acquiring settling time
Publication Date: 2014.08.12 NUFLARE TECH INC
  • US8803108B2 patent drawing
  • US8803108B2 patent drawing
  • US8803108B2 patent drawing

AI summary

A method for acquiring a settling time according to an embodiment, includes writing a plurality of first patterns, arranged in positions apart from each other by a deflection movement amount, by using a DAC amplifier in which a settling time of the DAC amplifier is set to a first time to be a sufficient settling time; writing a plurality of second patterns, in a manner where corresponding first and second patterns are in a position adjacent, for each second time of different second times containing the sufficient settling time set as variable; measuring a width dimension of each of a plurality of combined patterns after adjacent first and second patterns are combined for the each second time set as variable; and acquiring the settling time of the DAC amplifier needed for deflection by the deflection movement amount, using the width dimensions.