Direct Air Capture Coolant Loop for Heat-Electricity Balance

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Solution Overview

Problem

Existing Rankine cycle power plants are poorly balanced between temperature and electricity generation for direct air capture, utilizing complex and difficult-to-reconfigure systems with multiple turbines, condensers, and reheaters.

Innovation Solution

A simplified coolant loop system that integrates a direct air capture assembly, utilizing high-pressure turbine coolant for direct air capture, eliminating lower-pressure turbines and condensers, and using heat exchangers to condition coolant for optimal capture, with a balanced heat-to-electricity ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a traditional Rankine cycle power plant uses multiple turbines, condensers, and reheaters, then electricity generation capability is improved, but system complexity and difficulty of reconfiguration increase

Engineering Contradiction:
Improveelectricity generationVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The system segments the power plant into two distinct operational modes: a power generation mode using high-pressure turbines and condensers, and a direct air capture mode using the same equipment for thermal processing. This segmentation allows the system to optimize for either electricity generation or substance capture depending on operational requirements, reducing the need for complex reconfiguration mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic reconfiguration capabilities where the system can adjust operational parameters and flow paths to switch between power generation and direct air capture modes. This dynamic adaptability allows the same physical infrastructure to serve multiple functions without requiring permanent complex configurations for both modes simultaneously.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the system is simplified by removing lower-pressure turbines and condensers, then device complexity is reduced, but the ability to generate both heat and electricity for direct air capture is worsened

Engineering Contradiction:
Improvesystem simplificationVSAvoidheat-to-electricity balance
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The high-pressure turbine and condenser are designed to serve multiple functions: generating electricity during power mode and providing thermal energy for direct air capture during capture mode. This multi-functionality allows the simplified system to maintain both heat and electricity generation capabilities using fewer components, achieving the desired energy balance without increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system utilizes parameter changes in the working fluid (temperature, pressure, flow rate) to optimize performance for different operational modes. By adjusting these parameters, the same equipment can efficiently generate electricity or provide thermal energy for direct air capture, maintaining energy balance flexibility without requiring additional components.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the system maintains a balanced heat-to-electricity ratio for optimal direct air capture, then productivity of substance capture is improved, but system reconfiguration complexity increases

Engineering Contradiction:
Improvesubstance capture efficiencyVSAvoidreconfiguration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system incorporates feedback mechanisms that monitor the heat-to-electricity ratio and automatically adjust operational parameters to maintain optimal balance for direct air capture. This feedback control enables the system to achieve high substance capture productivity while using standardized, relatively simple reconfiguration procedures rather than complex manual adjustment systems.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves steady-state, long-term direct air capture with improved heat-to-electricity ratios and simplified system design, enabling efficient capture of substances like carbon dioxide.

Implementation Method 1

a heat source, to an extractor like a turbine, to a direct air capture assembly, and back to the heat source

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

turbine island 10 for multiple stages of energy extraction. High-pressure turbine 11 may initially receive the energetic fluid at its highest pressure and extract rotational energy

Methodology Applied
Scientific EffectEnergy extraction through turbine expansion: Turbine

Implementation Method 3

through regenerative adsorption media adsorbing carbon dioxide from atmospheric air

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250345741A1Systems and methods for power plant direct air capture
Publication Date: 2025.11.13 GE HITACHI NUCLEAR ENERGY AMERICAS LLC
  • US20250345741A1 patent drawing
  • US20250345741A1 patent drawing
  • US20250345741A1 patent drawing

AI summary

Systems and methods provide heat from extraction and transfer systems for direct air capture. Electricity may be provided to operate the systems. Direct air capture apparatuses work on heat from a coolant loop in the system, to replace condensers, heat sinks, feed reheaters, multiple turbines, and/or fluid separators. Heat, and potentially electricity, are generated in a more heat-favored balance in example systems, to more efficiently power direct air capture. Individual direct air capture units are heated and/or cooled by the fluid coolant to cycle through adsorption and/or desorption. Units may be operated based on their stage of direct air capture, with coolant being differently directed as units' operations and needed temperatures change. Coolant itself may move through different stages of units as it loses and/or gains heat. Systems and methods may be installed in new power extraction plants or retrofitted into existing systems by removal of multiple turbines and condensers.