Daisy Chain Position Sensor with Magnetic Interference Suppression

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Solution Overview

Problem

Existing position determining units require complex circuitry for address allocation and signal evaluation, and are limited in their ability to accurately measure positions over long ranges without interference from external magnetic fields.

Innovation Solution

A position determining unit comprising a series of sensor units arranged along a path with a transducer made of ferromagnetic material, using a daisy chain configuration and magnetic field sensors to measure aggregate current, which is proportional to the transducer's position, eliminating the need for individual sensor communication and signal evaluation, and employing bias magnets to generate a parallel or perpendicular magnetic field for differential or absolute measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex circuitry for address allocation and signal evaluation is used, then position determination accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveposition determination accuracyVSAvoidcircuitry complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex address allocation and signal evaluation circuitry from the system. Instead of using individual sensor communication and evaluation circuits, the invention uses a simplified approach where sensor units are arranged in a daisy chain and their collective output is processed through a single current measuring unit, thereby removing unnecessary complexity while maintaining measurement capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges multiple sensor units into a single integrated measurement system. Instead of processing signals from individual sensors separately through complex address allocation circuitry, the sensor units are combined in a daisy chain configuration where their cumulative effect is measured as a single aggregate current, simplifying the overall device architecture

Inventive Principle:
Principle #5Merging (Combining)

2Length of stationary object

If sensor units are arranged along a long path, then measurement range is improved, but susceptibility to external magnetic field interference increases

Engineering Contradiction:
Improvemeasurement rangeVSAvoidexternal magnetic field interference
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful effect of external magnetic fields into a beneficial measurement capability. By using differential measurement with two magnetic field sensors, the system can distinguish between changes in the bias magnetic field (caused by external fields) and changes in the sensor signal (caused by the transducer position), thereby eliminating interference while maintaining long-range measurement capability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent implements feedback through differential measurement. The second magnetic field sensor continuously monitors the bias magnetic field conditions, and this information is used to compensate for external field interference in the measurement from the first sensor, allowing the system to maintain accuracy over long paths despite environmental disturbances

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and efficient position determination over long ranges without the need for complex circuitry, suppressing external magnetic field interference and allowing for both absolute and differential measurements, suitable for applications like seat rails and fuel tank level indication.

Implementation Method 1

The transducer is movable along the path and has a first end and a length extending parallel to the path from the first end. The transducer comprises a ferromagnetic material.

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Implementation Method 2

Each sensor unit has a bias magnet with a first pole and a second pole. The sensor signal is detected by means of the at least one magnetic field sensor of the measuring unit.

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 3

The sensor signal is detected by means of the at least one magnetic field sensor of the measuring unit.

Methodology Applied
Scientific EffectMagnetic field sensing: Magnetic Field

Implementation Method 4

The power consumption Isup of all switched-on sensor units contribute to an aggregate current Isum measured by means of the current measuring unit, wherein the aggregate current Isum is a multiple of the power consumption Isup and is proportional to a position of the first end of the transducer.

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS10429209B2Position determining unit
Publication Date: 2019.10.01 TDK MICRONAS GMBH
  • US10429209B2 patent drawing
  • US10429209B2 patent drawing

AI summary

A position determining unit is provided that has a number of sensor units arranged at positions along a path, and a transducer. Each sensor unit has a carrier, a first and second supply voltage connection, a switching output, a measuring unit and a bias magnet comprising two poles. The measuring unit is arranged on the carrier and has at least one magnetic field sensor, wherein the switching output is switched into an On or Off-state as a function of a threshold value exceeding or falling short of a sensor signal. The first supply voltage connection of each sensor unit is connected to a supply voltage, wherein a first sensor unit is arranged at a beginning of the path and a last sensor unit is arranged at the end of the path. The second supply voltage connection of the first sensor unit is connected to a reference potential.