Daisy-Chained P2P Sensor Access Circuit for Shared Channel Stability

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Solution Overview

Problem

Current industrial automation systems face challenges in efficiently communicating between point-to-point sensors via daisy chain networks due to shared communication channels, leading to potential interruptions and inefficiencies when multiple sensors are daisy chained.

Innovation Solution

The implementation of accessing circuitry, including flip-flop and switching circuitry, that coordinates access to a shared communication channel using a selection clock signal, allowing multiple point-to-point sensors to be daisy chained without interference, enabling efficient communication between sensors and a master controller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If multiple point-to-point sensors are daisy chained via shared communication channel, then device complexity and deployment cost are reduced, but communication reliability and transmission stability deteriorate due to potential interruptions and interference between sensors

Engineering Contradiction:
Improvecommunication network structureVSAvoidcommunication transmission stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the shared communication channel access into segmented time slots using a time-division multiplexing scheme. Each sensor is assigned specific time windows for transmission, preventing simultaneous access conflicts. The controller segments the communication protocol into distinct phases: sensor selection phase, data transmission phase, and acknowledgment phase, ensuring orderly communication without interruptions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic clock signals and cyclic sensor selection sequences to regulate communication. The controller uses periodic timing mechanisms to systematically cycle through daisy-chained sensors, providing each sensor with regular, predictable access windows. This periodic structure eliminates random interference and ensures stable, interruption-free transmissions across the daisy-chained network.

Inventive Principle:
Principle #19Periodic action

2Ease of manufacture

If daisy chain network is implemented to reduce deployment cost, then ease of manufacture and installation improve, but communication efficiency and productivity worsen due to potential transmission interruptions

Engineering Contradiction:
Improvesystem deploymentVSAvoidcommunication efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent implements preliminary sensor selection and addressing during system initialization and configuration phases. Sensors are pre-configured with unique identifiers and communication parameters before deployment. The controller pre-establishes the communication sequence and time slot allocations, so that during actual operation, data transmission can proceed efficiently without selection delays or configuration interruptions.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If multiple sensors share a communication channel, then device complexity is reduced, but loss of information increases due to potential signal interference and transmission conflicts

Engineering Contradiction:
Improvecommunication channel structureVSAvoiddata transmission accuracy
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The patent introduces the controller as an intermediary that mediates all communications between daisy-chained sensors and the central system. The controller acts as a master device that selectively connects to individual sensors through the daisy-chain topology, managing signal flow and preventing interference. This intermediary structure allows multiple sensors to share the communication medium without direct sensor-to-sensor interference, preserving data integrity while maintaining a simple physical topology.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11102030B2Daisy chaining point-to-point link sensors
Publication Date: 2021.08.24 ROCKWELL AUTOMATION TECH INC
  • US11102030B2 patent drawing
  • US11102030B2 patent drawing
  • US11102030B2 patent drawing

AI summary

Embodiments of this present disclosure may include an industrial control system that uses a daisy chain communication network to couple point-to-point sensors (P2P sensors) for communication of data between respective P2P sensors and a controller. Each P2P sensor may couple to the daisy chain communication network via accessing circuitry. The accessing circuitry may include switching circuitry and flip-flop circuitry to control when each P2P sensors may communicate with the controller via the daisy chain communication network.