DALI Interface Control Circuit with Pre-Start Voltage Detection

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Solution Overview

Problem

Existing interface circuits for DALI buses suffer from poor accuracy, high cost, and complex peripheral circuitry, as well as a lack of protective functions, leading to issues such as temperature rise and potential damage to MOS transistors.

Innovation Solution

An interface control circuit with a DALI signal reception control module that includes a first switch element, a constant-current source, a pre-start module, and an overvoltage and undervoltage protection module, enabling rapid communication reestablishment and providing comprehensive protection functions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If discrete components are used for interface circuit implementation, then the circuit can be assembled, but the accuracy is poor and temperature drift susceptibility is high

Engineering Contradiction:
Improvecontrol accuracyVSAvoidtemperature drift susceptibility
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent integrates multiple discrete components (triode, resistor, Zener diode) into a unified interface control circuit design where they work together synergistically. The triode Q1, resistor R1, and Zener diode D1 are combined to form an integrated voltage detection and protection mechanism that achieves both accurate control and temperature stability, resolving the contradiction between using simple discrete components and achieving high precision with low drift.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If constant-current triode is always on for push-button dimming, then the dimming function works, but significant heat is generated

Engineering Contradiction:
Improvepush-button dimming compatibilityVSAvoidheat generation
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent implements preliminary protection action by using the Zener diode D1 and resistor R1 to detect voltage conditions before the triode Q1 operates. When overvoltage is detected through the voltage division network (R1 and the 10kΩ resistor), the protection mechanism activates first to prevent the triode from operating in conditions that would cause excessive heat generation, while still allowing normal push-button dimming operation when voltage conditions are appropriate.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs feedback through the voltage detection network consisting of resistor R1 and the 10kΩ resistor connected to the Zener diode D1. This feedback mechanism continuously monitors the voltage conditions and adjusts the operation of the triode Q1 accordingly, enabling the circuit to maintain push-button dimming functionality while preventing excessive heat generation by reducing triode conduction when voltage conditions indicate potential overheating.

Inventive Principle:
Principle #23Feedback

3Reliability

If overvoltage protection circuit is added, then protection function is provided, but the circuit becomes more complicated

Engineering Contradiction:
Improveovervoltage protectionVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent achieves multi-functionality by designing the voltage detection network (resistor R1, 10kΩ resistor, and Zener diode D1) to serve multiple purposes: it provides overvoltage protection, works in conjunction with the triode for push-button dimming, and integrates with the existing interface circuit components. This universal design provides comprehensive protection without significantly increasing circuit complexity, as the same components serve multiple protective and operational functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If MOS transistor operates in on-state under fault condition, then response function works, but temperature rise occurs leading to performance degradation or damage

Engineering Contradiction:
Improveresponse functionVSAvoidover-temperature protection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements preliminary anti-action by providing overvoltage protection that prevents the MOS transistor from entering fault conditions in the first place. The Zener diode D1 and resistor R1 network detects voltage anomalies before they can cause the MOS transistor to operate continuously in an on-state, thereby preventing the temperature rise and potential damage that would result from such fault operation, while still allowing normal response functions to operate.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves improved accuracy and reliability in communication between the DALI bus and the control unit, simplifies peripheral circuitry, and provides comprehensive protection against overvoltage, undervoltage, and over-temperature conditions.

Implementation Method 1

an interface circuit recognizes and receives a DALI signal, converts it to a control signal through optically coupled isolation and transmits the control signal to the control unit

Methodology Applied
Scientific EffectOptical coupling: Photoelectric Effect

Data Source

PatentUS12309898B2Interface control circuit, control method and interface control device
Publication Date: 2025.05.20 SHANGHAI BRIGHT POWER SEMICONDUCTOR CO LTD
  • US12309898B2 patent drawing
  • US12309898B2 patent drawing
  • US12309898B2 patent drawing

AI summary

An interface control circuit, a control method and an interface control device. The interface control circuit is suitable for use in a dimming system compatible with both DALI dimming and push-button dimming. The interface control circuit includes a DALI signal reception control module having a first switch element. The DALI signal reception control module is configured to be enabled, upon a voltage at a power supply terminal of the interface control circuit reaching a pre-start voltage, to turn on or off the first switch element according to the magnitude of a voltage on a DALI bus. The pre-start voltage is lower than a start voltage of the interface control circuit. This invention can ensure accuracy and reliability of rapid communication reestablishment over a period of time from a power-off to the next power-on of the DALI bus.