Dam Pattern Structure for LCD Bezel Alignment Film Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In liquid crystal display (LCD) devices with thin or narrow bezels, the narrow non-display region poses challenges for wire arrangement and interference from the display region, and there is a risk of alignment film overflow during manufacturing, which can reduce adhesion performance.

Innovation Solution

The implementation of a display device with specific dam patterns on the substrate in the non-display region, including a first dam pattern with a stem section and diverging branch sections, and a second dam pattern with a parallel stem section and diverging branch sections, along with an alignment film that overlaps these patterns, helps manage the alignment film and prevent overflow, thereby enhancing adhesion and reducing the bezel size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the non-display region is narrowed to achieve thin bezel, then the bezel size is reduced, but alignment film overflow occurs during manufacturing

Engineering Contradiction:
Improvebezel sizeVSAvoidalignment film overflow
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The dam pattern serves as an intermediary structure between the alignment film and the seal pattern. It acts as a mediator that receives the alignment film and prevents it from overflowing onto the seal pattern, while still allowing the bezel to remain thin. The dam pattern is formed in the non-display region and has a specific structure with a stem section and branch sections that control film flow.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of stationary object

If the non-display region is narrowed to achieve thin bezel, then the bezel size is reduced, but adhesion performance between substrates deteriorates

Engineering Contradiction:
Improvebezel sizeVSAvoidadhesion performance
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The dam pattern acts as a protective intermediary that prevents alignment film from reaching the seal pattern. By blocking the alignment film from overflowing onto the seal pattern, the dam pattern preserves the adhesion performance of the seal pattern, which is critical for bonding the first and second substrates together, even in thin bezel configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If dam pattern is added to prevent alignment film overflow, then alignment film overflow is prevented, but device complexity increases

Engineering Contradiction:
Improvealignment film overflow preventionVSAvoiddam pattern structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The dam pattern is segmented into distinct functional sections: a stem section that extends from the first substrate and branch sections that diverge to form a containment structure. This segmentation allows the dam pattern to effectively trap the alignment film while maintaining a relatively simple overall structure that can be integrated into the existing manufacturing process.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9885922B2Display device comprising dam pattern and method of manufacturing the same
Publication Date: 2018.02.06 SAMSUNG DISPLAY CO LTD
  • US9885922B2 patent drawing
  • US9885922B2 patent drawing
  • US9885922B2 patent drawing

AI summary

A display device includes a first substrate, on which a display region and a non-display region disposed outside the display region are defined; a first dam pattern and a second dam pattern, which are disposed on the first substrate in the non-display region. The first dam pattern includes a first stem section extending in a predetermined direction, and a first branch section and a second branch section extending to diverge from the first stem section, and the second dam pattern includes a second stem section disposed parallel to the first stem section, and a third branch section extending to diverge from the second stem section and facing the second branch section.