Damage Adaptive Control for Aircraft Flight Envelope

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Solution Overview

Problem

Aircraft structures can suffer damage during flight, leading to potential propagation of damage if loads are not minimized near affected areas, posing a risk to the vehicle's integrity and safety.

Innovation Solution

A system comprising sensors and a control computer that measures damage, determines its location and level, and adapts the operational envelope of the aircraft to reduce loads and prevent damage propagation, allowing safe operation or grounding as necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the aircraft continues flight after damage detection, then mission completion is maintained, but damage propagation risk increases

Engineering Contradiction:
Improvemission completionVSAvoiddamage propagation risk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The operational envelope is dynamically adjusted based on real-time damage assessment. The system continuously monitors damage indicators and modifies the operational envelope parameters (load factors, maneuver restrictions, speed limits) to prevent damage propagation while allowing continued flight operations. This dynamic adaptation enables the aircraft to maintain productivity by flying with reduced capabilities rather than grounding entirely.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by modifying the operational envelope in response to detected damage. Specific parameters such as maximum load factors, allowable maneuver intensities, and speed ranges are adjusted based on the severity and location of damage. This parameter modification allows the aircraft to continue operations within safe limits, balancing mission completion with damage prevention.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the operational envelope is adapted to reduce loads on damaged components, then damage propagation is prevented, but mission capabilities are reduced

Engineering Contradiction:
Improvedamage propagation preventionVSAvoidmission capabilities
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system applies partial action by implementing only the necessary load reductions required to prevent damage propagation, rather than grounding the aircraft entirely. The operational envelope is adjusted to the minimum extent needed to protect damaged components, allowing the aircraft to continue missions with reduced but sufficient capabilities. This avoids excessive restriction of operational parameters.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If sensors and control systems are added to detect and respond to damage, then safety is improved, but device complexity increases

Engineering Contradiction:
Improveflight safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The damage detection system utilizes existing multi-functional sensors already present in the aircraft for other purposes (structural health monitoring, flight control, navigation). These sensors serve multiple functions: normal flight operations and damage detection. The control computer also performs multiple roles including flight control and damage assessment. This multi-functionality reduces the need for additional dedicated components, thereby limiting complexity increase while maintaining safety improvements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9448558B2Damage adaptive control
Publication Date: 2016.09.20 SIKORSKY AIRCRAFT CORP
  • US9448558B2 patent drawing
  • US9448558B2 patent drawing
  • US9448558B2 patent drawing

AI summary

Embodiments of the disclosure are directed to measuring, via at least one sensor, at least one of a damage and a compromise associated with a vehicle, determining at least one of a region and a location of the at least one of a damage and a compromise and a level of the at least one of a damage and a compromise, and adapting an operational envelope for the vehicle based on the determined at least one of a region and a location of the at least one of a damage and a compromise and the level of the at least one of a damage and a compromise.