Damped Fastening Unit Assembly for Axial and Radial Vibration
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Solution Overview
Problem
Existing fastening arrangements face challenges with high assembly and production efforts, and they often lack effective damping for both axial and radial vibrations or oscillations, particularly when used with different material thicknesses.
Innovation Solution
A fastening arrangement comprising two identically constructed fastening units with a central thru-opening, each including an assembly element and a damping element, where the assembly elements have a disk-like form with a central second thru-opening and identical latching structures, and the damping elements are disk-like with a central third thru-opening, allowing for secure engagement and compression to provide damping effects.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditionally configured fastening devices are used, then assembly and production efforts are high, but the damping effect is insufficient
Solution Approach 1:
The fastening device is divided into two separate fastening units, each with its own damping element and assembly element. This segmentation allows each unit to be independently manufactured and assembled, reducing overall production effort while maintaining effective damping through the combined action of both units
Solution Approach 2:
The damping element is arranged at least partly in the central second thru-opening of the assembly element, creating a nested structure. This nesting allows the damping function to be integrated within the fastening structure itself, eliminating the need for separate damping components and reducing assembly complexity
2Ease of operation
If identically constructed fastening units are used, then unit identification is unnecessary, but traditional designs lack effective damping
Solution Approach 1:
Both fastening units are constructed identically with the same damping element and assembly element configuration. This universality allows either unit to be positioned in either location without requiring identification or differentiation, simplifying assembly operations while each unit independently provides the required damping performance
Solution Approach 2:
The damping element is designed with specific material properties (shore A hardness between 40 and 80) and geometric parameters (thickness between 0.5 and 3 mm) that enable effective damping. These parameter changes transform the fastening unit from a simple mechanical connector to one with active vibration damping capabilities
3Reliability
If damping elements are integrated in the fastening units, then damping performance is enhanced, but production complexity increases
Solution Approach 1:
The damping element is pre-positioned within the assembly element during manufacturing, with the damping element arranged at least partly in the central second thru-opening. This preliminary integration ensures damping functionality is built-in before final assembly, eliminating the need for separate damping component installation and reducing overall production effort
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution reduces production effort, simplifies assembly by eliminating the need for unit identification, enhances damping performance for vibrations and oscillations, and allows for automated installation, while being adaptable to various application fields through material selection.
Implementation Method 1
a fastening arrangement with damping effect... compression of the respective damping element provides a damping effect for axial as well as radial vibrations
Implementation Method 2
The damping element is formed disk-like and made of an elastomer or a thermoplastic elastomer having a shore A hardness of between 40 and 80 shore A
Data Source
AI summary
A fastening arrangement with damping effect, consisting of two structurally identical fastening units each having a central first through opening. Each fastening unit comprises a mounting element and a damping element. The mounting element is disc-shaped with a central second through opening and an identical detent structure extends from a first side of each mounting element. The damping element is disc-shaped with a central third through opening and is arranged at last partially in the central second through opening of the mounting element. Due to this construction the two fastening units can be fastened to one another by means of the mutually facing first sides having the identical detent structure of the respective mounting elements with first component arranged between them.


