Cable Retraction System With Damped Pulleys

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Solution Overview

Problem

Existing cable retraction mechanisms wear out quickly due to repetitive stress and fail to maintain cable tension during withdrawal and retraction, leading to premature breakage.

Innovation Solution

A cable retraction system utilizing a pair of pulleys with a slideable block and spring spool, along with a dampening system, that maintains cable tension during retraction and withdrawal by using a second pair of pulleys with a gear and damper to control rotary motion, and a latch mechanism for varying cable length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cord winds around a drum for storage and retraction, then the cord can be withdrawn and retracted, but the cord wears out rapidly due to repetitive stress

Engineering Contradiction:
Improvecable retractionVSAvoidcable durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the traditional drum-winding mechanical system with a spring spool system. The spring spool uses elastic deformation and stored mechanical energy to retract the cable, eliminating the need for repetitive drum rotation and reducing wear on the cable through friction and bending stresses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a dynamically adjustable system where the spring spool can be engaged or disengaged from the cable path using a latch mechanism. This allows the cable to be held in extended positions without continuous tension and retract when needed, creating a dynamic rather than static retraction system.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the cord is twisted for retraction, then the cord can be retracted, but repetitive stresses cause premature breakage

Engineering Contradiction:
Improvecable retractionVSAvoidcable strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent replaces the twisting mechanism with a pulley system that guides the cable through a series of rollers. This substitution eliminates torsional stresses and bending at sharp angles that cause cable breakage, allowing the cable to remain in tension during retraction without repetitive stress concentration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces intermediate pulleys and rollers as mediators between the cable and the retraction force. These intermediaries distribute the retraction force along the cable's path, preventing stress concentration at any single point and eliminating the twisting action that leads to premature breakage.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the cable is allowed to extend freely, then the handset can be moved to different locations, but the cable cannot maintain tension during withdrawal

Engineering Contradiction:
Improvehandset mobilityVSAvoidcable tension
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent creates a dynamic tensioning system where the spring spool automatically adjusts to maintain cable tension as the handset moves. The spring's elastic properties allow it to exert continuous force, keeping the cable taut during extension and retraction while accommodating the handset's movement to various positions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes the spring spool's ability to change its elastic parameters (compression/extension) to maintain constant cable tension. As the cable extends or retracts, the spring adjusts its state to provide the necessary tensile force, ensuring the cable remains in tension throughout the range of motion.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively extends and retracts cable length while maintaining tension, reducing wear and tear, and preventing premature breakage by using a pulley and spring spool mechanism with a dampening system to manage cable stress.

Implementation Method 1

at least one spring spool... The cable storage section is at least partially wound over the first and second pair of pulleys

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

A damper is coupled to one of the second pair of pulleys, which engages one of the pulleys to rotate about the second axis to damp the rotary motion

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS8469304B2System for storing multiple cable retractors
Publication Date: 2013.06.25 CRESTRON ELECTRONICS INC
  • US8469304B2 patent drawing
  • US8469304B2 patent drawing
  • US8469304B2 patent drawing

AI summary

A system for storing multiple cord retractors comprises at least one cord retractor. Each retractor includes a first and second pair of pulleys mounted at opposite ends of a frame. An intermediate section of a cable is stored in the frame and has one end of the stored section fixed to the frame, with the other end extending from the frame. The stored cable section is at least partially wound over the pair of pulleys, and one pair of pulleys is slidably mounted for motion toward the other pair of pulleys. A damper is coupled to one of the second pair of pulleys, which engages the pulley to rotate about an axis to damp the rotary motion of one of the second pair of pulleys in such a manner that the intermediate storage section is in tension during retraction and withdrawal. The system further includes a bracket and a pin.