Damped Shelf Flaps for Hands-Free Baked Goods Removal

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Solution Overview

Problem

Existing shelving systems with dampers for easy removal of baked goods face issues with long-term usability and incorrect operation, which can damage the damping elements.

Innovation Solution

A modular shelving system with lockable compartments and rotatably mounted flaps, featuring a damping element that allows easy and time-delayed opening and closing, enabling sufficient time for customers to remove goods without holding the flap, and allowing for easy retrofitting or conversion of dampers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a damper is installed in the upper area of the flap to enable easy removal of baked goods, then the flap can close slowly allowing sufficient time to remove goods, but the damper is not designed for long-term use and can be damaged by incorrect use

Engineering Contradiction:
Improveease of goods removalVSAvoidlong-term usability of damper
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The harmful aspect (damper vulnerability) is extracted and addressed separately by providing protective structures and usage guidelines, while maintaining the core function of easy goods removal through the damper mechanism

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Protective measures are implemented in advance to prevent damper damage from incorrect use, ensuring long-term reliability while maintaining ease of operation for legitimate goods removal

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of operation

If the flap is designed to open easily with low opening resistance, then customers can open the flap without difficulty, but the damping element may be damaged by excessive force or incorrect use

Engineering Contradiction:
Improveease of flap openingVSAvoiddamage risk to damping element
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

Protective structures and design features are incorporated to prevent excessive force from damaging the damping element, allowing easy opening while mitigating the risk of harm from misuse

Inventive Principle:
Principle #9Preliminary anti-action

3Ease of operation

If the flap closes slowly to allow sufficient time for goods removal, then customers do not need to hold the flap, but the closing time is extended which may affect operational efficiency

Engineering Contradiction:
Improvehands-free goods removalVSAvoidflap closing time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The damping characteristics are optimized to provide sufficient closing time for hands-free goods removal while maintaining reasonable operational efficiency through controlled damping parameters

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures easy and long-term use of the shelving system by providing controlled opening and closing mechanisms, allowing customers ample time to remove goods without flap interference, while ensuring the dampers can be installed or supplemented later for continued functionality.

Implementation Method 1

a damping element is further provided, whereby an opening of the flap up to at least a first opening area BÖ1 with a first opening resistance WÖ1 is possible, wherein a damped closing of the flap is also possible by the damping element

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentEP3816386B1Shelf system
Publication Date: 2024.03.06 WANZL GMBH & CO KGAA
  • EP3816386B1 patent drawingFigure 1
  • EP3816386B1 patent drawingFigure 2
  • EP3816386B1 patent drawingFigure 3

AI summary

The present invention relates to a shelving system (10) formed from modular parts (12) arranged side by side, with lockable compartments (34) for dispensing unpackaged goods, in particular baked goods such as bread, rolls or the like, with supports (20) on which brackets (32) are interchangeably arranged, wherein the lockable compartments (34) are provided with a horizontally mounted flap (40), wherein each flap (40) has at least one opening device (42), wherein the flap (40) encloses a dispensing area (36) and wherein shelves (30) and/or trays are provided, wherein each flap (40) is rotatably mounted, wherein a damping element (52) is further provided, whereby an opening of the flap (40) up to at least a first opening area (BÖ1) with a first opening resistance (WÖ1) is possible, wherein a damped closing of the flap (40) is also possible by means of the damping element (52).and is to be subdivided at least into a first locking area (BS1) and a second locking area (BS2).