Damper Adjuster Structure Without Guide Bolts

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Solution Overview

Problem

Existing damper apparatuses require multiple guide bolts to prevent the rotation of adjuster components, increasing the number of parts and complexity.

Innovation Solution

The use of a push rod interposed between rising wall parts of a tapered surface to prevent rotation, eliminating the need for additional guide bolts by utilizing the push rod to maintain the adjusting member's position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If guide bolts are provided to prevent the rotation of the adjuster, then the rotation prevention function is achieved, but the number of parts increases

Engineering Contradiction:
Improverotation prevention functionVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the rotation prevention function with the existing push rod by adding wall parts to the adjusting member. The push rod serves dual purposes: maintaining the adjusting member's position and preventing its rotation, thereby eliminating the need for separate guide bolts and reducing the total number of parts.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The push rod is designed to perform multiple functions: it maintains the adjusting member's position during operation and simultaneously prevents its rotation through the wall parts. This multi-functionality eliminates the need for dedicated guide bolts, reducing part count while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If multiple guide bolts are used to prevent adjuster rotation, then the adjusting member remains stable, but the device structure becomes more complex

Engineering Contradiction:
Improveadjusting member stabilityVSAvoiddevice structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the stability function with the push rod by incorporating wall parts that extend in the circumferential direction. These wall parts prevent the adjusting member from rotating while the push rod maintains its position, achieving stability without adding separate guide bolts or complex structural elements.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the number of parts is reduced by eliminating guide bolts, then the device is simplified, but the rotation prevention capability may be compromised

Engineering Contradiction:
Improvenumber of partsVSAvoidrotation prevention capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The adjusting member's own structure (the wall parts) provides the rotation prevention capability. The wall parts extend in the circumferential direction to prevent rotation, and the push rod's positioning action works in conjunction with these wall parts to achieve reliable rotation prevention without requiring external guide bolts.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the number of parts required, simplifying the damper apparatus while maintaining effective damping force adjustment capabilities.

Implementation Method 1

a tapered surface part (62, 62A, 62B) with which a tip of a push rod (43) comes into contact and which is formed in a tapered shape with respect to the axis line (CL2) of the adjusting bolt (50, 50A, 50B)

Methodology Applied
Scientific EffectTapered surface mechanical conversion: Wedge

Implementation Method 2

a spring (25) urging the tubular member (31) and the base part (41, 41A, 41B) to be separated from each other

Methodology Applied
Scientific EffectElastic potential energy storage: Spring

Implementation Method 3

a piston (23) provided at the tip of the rod (42) and generating a damping force when the rod (42) is moved forward and backward

Methodology Applied
Scientific EffectHydraulic damping: Viscous Damping

Data Source

PatentUS12071195B2Damper apparatus
Publication Date: 2024.08.27 ASTEMO LTD
  • US12071195B2 patent drawing
  • US12071195B2 patent drawing
  • US12071195B2 patent drawing

AI summary

A damper apparatus includes an adjusting bolt including a head part rotatably stored in an adjusting bolt storage part formed in a base part, and a male thread part including a tip end formed in a male thread shape. An adjusting member includes: a female thread part, which is a part in a female thread shape fastened to the male thread part of the adjusting bolt and movably provided along an axis line of the adjusting bolt; a tapered surface part with which the tip end of a push rod comes into contact and formed in a tapered shape with respect to the axis line of the adjusting bolt; and wall parts rising from both ends of the tapered surface part with reference to the circumferential direction of the adjusting bolt, and interposing the push rod therebetween.