Damper Clutch Slip Control for Repetitive Tip-In/Tip-Out

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Solution Overview

Problem

Existing damper clutch protection technologies fail to effectively address overheating caused by repetitive tip-in/tip-out actions, which can lead to damage due to excessive slip and heat generation.

Innovation Solution

A control method and apparatus that determine the occurrence of repetitive tip-in/tip-out actions by monitoring slip power changes and applying increased hydraulic pressure to the damper clutch through a solenoid, using a Transmission Control Unit (TCU) and Engine Control Unit (ECU) to manage the solenoid duty and prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the damper clutch protection technology based on slip power and duration time control is used, then the damper clutch is protected from overheating under normal conditions, but it cannot respond to slip caused by repetitive tip-in/tip-out actions

Engineering Contradiction:
Improvedamper clutch protectionVSAvoidresponse to tip-in/tip-out actions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system performs preliminary detection of tip-in/tip-out actions by monitoring accelerator pedal position changes before significant slip and overheating occur. By identifying the driver's repetitive tip-in/tip-out behavior in advance, the control system can proactively adjust damper clutch control parameters to prevent overheating, rather than reacting after damage thresholds are approached.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors accelerator pedal position, calculates slip power, and detects tip-in/tip-out patterns in real-time. This feedback mechanism allows the control system to adapt damper clutch control strategies dynamically based on detected driving patterns, enabling the system to respond appropriately to repetitive tip-in/tip-out actions that were previously undetected.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the damper clutch operates in coasting area or slip area, then the system can handle various driving conditions, but slip exceeds tolerance range causing overheating and damage

Engineering Contradiction:
Improvehandling various driving conditionsVSAvoidoverheating and damage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts damper clutch control parameters based on real-time detection of tip-in/tip-out actions. When such actions are detected, the control system modifies duty cycle values and hydraulic pressure application timing to prevent excessive slip, allowing the system to adaptively protect the clutch while still handling various driving conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes control parameters (duty cycle, hydraulic pressure, engagement timing) based on detected tip-in/tip-out patterns. By modifying these parameters proactively when repetitive accelerator actions are detected, the system prevents slip from exceeding tolerance ranges while maintaining operational versatility across different driving scenarios.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the slip power and duration time control is applied, then the damper clutch is protected under normal operation, but it fails to prevent overheating during repetitive tip-in/tip-out actions

Engineering Contradiction:
Improveclutch protection from overheatingVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system integrates multiple functions into a unified tip-in/tip-out detection and response mechanism. By combining accelerator pedal monitoring, slip power calculation, pattern recognition, and proactive control adjustment into a single integrated system, the patent achieves comprehensive protection without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents overheating and damage to the damper clutch by maintaining a directly connected state or state close to direct connection during repetitive tip-in/tip-out, extending the clutch's lifespan and reducing shift impacts.

Implementation Method 1

a solenoid valve for the damper clutch is operated

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

slip occurs. Furthermore, when the size of slip of the damper clutch occurring as described above exceeds a set tolerance range or a duration time of the slip exceeds a predetermined time, the overheating of the damper clutch may occur

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11754176B2Control method and apparatus for protecting damper clutch of vehicle
Publication Date: 2023.09.12 HYUNDAI KEFICO CORP
  • US11754176B2 patent drawing
  • US11754176B2 patent drawing
  • US11754176B2 patent drawing

AI summary

In one aspect, a control method and a control apparatus are provided for protecting a damper clutch of a vehicle. In one aspect, the control method of protecting the damper clutch of the vehicle includes determining whether a vehicle state satisfies a condition for operating a damper clutch protection logic, calculating a slip power in real time on the basis of a turbine speed of a torque converter, an engine speed, a capacity coefficient of the torque converter, a clutch torque, and a hydraulic torque when the condition for operating the damper clutch protection logic is satisfied, determining whether a repetitive tip-in/tip-out that is intentionally performed occurs or not on the basis of a change in the slip power that is calculated in real time for a set time, and operating the damper clutch protection logic for restraining a slip of the damper clutch when there is the repetitive tip-in/tip-out that is intentionally performed.