Damper Clutch Degradation Detection Using Transmission Vibration Analysis

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Solution Overview

Problem

The existing automatic transmission systems face challenges in accurately assessing the degradation of the damper clutch due to high heat generation and oil deterioration, which affects the durability of the friction material and overall transmission performance.

Innovation Solution

A method and apparatus that utilize a vibration signal analysis, specifically filtering and converting the signal using a high pass filter and fast Fourier transform, to calculate the degradation degree of the damper clutch based on the sinusoidal wave magnitude corresponding to the natural frequency of the automatic transmission, allowing for real-time monitoring and display of the clutch's condition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If vibration signal analysis is performed to detect damper clutch degradation, then measurement precision is improved, but device complexity increases due to signal filtering and frequency transformation requirements

Engineering Contradiction:
Improvedegradation degree detection accuracyVSAvoidsignal processing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical degradation assessment methods with vibration signal analysis. By using sensors to detect vibration signals and processing them through filtering and Fast Fourier Transform (FFT), the system achieves precise degradation detection without requiring complex mechanical disassembly or invasive measurement techniques. The vibration signal serves as a proxy for mechanical state, enabling non-intrusive monitoring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the relevant degradation information from complex vibration signals by isolating specific frequency components. Through band-pass filtering targeted at the natural frequency of the damper clutch assembly and FFT analysis, the system extracts the magnitude of vibration at critical frequencies, which directly correlates to degradation level. This extraction process separates the useful degradation signal from background noise and other vibration sources.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If real-time monitoring of damper clutch condition is implemented, then reliability is improved, but loss of energy increases due to continuous signal processing

Engineering Contradiction:
Improvetransmission system reliabilityVSAvoidenergy consumption for monitoring
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements partial monitoring by focusing only on specific frequency bands relevant to damper clutch degradation. Instead of analyzing the entire vibration spectrum continuously, the system applies band-pass filtering to isolate only the frequency range containing the natural frequency of the damper clutch. This selective approach provides sufficient reliability for degradation detection while minimizing the computational and energetic resources required compared to full-spectrum continuous analysis.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The vibration signal processing system is integrated into the vehicle's existing control architecture, utilizing the vehicle's computational resources and power supply. The monitoring system serves itself by using the vehicle's natural vibration signals without requiring external excitation or additional power-intensive sensors, thereby reducing net energy consumption while maintaining reliability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and timely detection of damper clutch degradation, enhancing maintenance efficiency and preventing potential transmission failures by providing a numeric value representation of the clutch's condition, thus improving vehicle performance and reducing maintenance costs.

Implementation Method 1

filtering, by a controller, a vibration signal of the vehicle according to driving of the vehicle in order to remove a vibration signal of the vehicle corresponding to a natural frequency of an engine of the vehicle

Methodology Applied
Scientific EffectFiltering: Filter (electronic)

Implementation Method 2

converting, by the controller, the filtered vibration signal into a signal including a sinusoidal wave having a natural frequency of the automatic transmission based on a gear stage of the automatic transmission of the vehicle by using a frequency analysis method

Methodology Applied
Scientific EffectFast Fourier transform:

Data Source

PatentUS11773965B1Method and apparatus for calculating degradation degree of a damper clutch of an automatic transmission of a vehicle
Publication Date: 2023.10.03 HYUNDAI MOTOR CO LTD
  • US11773965B1 patent drawing
  • US11773965B1 patent drawing

AI summary

A method for calculating a degradation degree of a damper clutch of an automatic transmission of a vehicle includes: filtering, by a controller, a vibration signal of the vehicle according to driving of the vehicle in order to remove a vibration signal of the vehicle corresponding to a natural frequency of an engine of the vehicle from the vibration signal of the vehicle according to the driving of the vehicle; converting, by the controller, the filtered vibration signal into a signal including a sinusoidal wave having a natural frequency of the automatic transmission based on a gear stage of the automatic transmission of the vehicle by using a frequency analysis method; and calculating, by the controller, a degradation degree of the damper clutch included in a torque converter of the automatic transmission based on a magnitude of the sinusoidal wave having the natural frequency of the automatic transmission.