Damping Choke Adjustment Using Kinetic Energy Safety Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing assistance devices for adjusting damping chokes in fluidic actuators do not effectively ensure operational safety by providing real-time kinetic energy-related operational safety information, which is crucial for safe operation.

Innovation Solution

An assistance device that detects the movement of the actuator member, calculates kinetic energy, and displays operational safety information using a traffic light-like display, recommending adjustments to the damping choke based on detected movement characteristics and kinetic energy thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the assistance device only provides adjustment recommendations based on movement detection, then the device complexity is low, but the operational safety information is insufficient

Engineering Contradiction:
Improveoperational safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The assistance device implements a feedback mechanism by detecting actuator member movement, calculating kinetic energy, and providing real-time operational safety information through a traffic light display system. This closed-loop feedback enables users to adjust damping chokes based on immediate safety feedback, resolving the contradiction between maintaining low device complexity and ensuring operational safety.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control unit acts as an intermediary that processes movement data from the sensor and translates it into kinetic energy calculations and safety assessments. This intermediary layer enables sophisticated safety analysis without requiring complex hardware modifications, allowing the system to provide comprehensive operational safety information while maintaining relatively simple device architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the assistance device provides real-time kinetic energy information, then the operational safety is improved, but the use of energy increases

Engineering Contradiction:
Improveoperational safetyVSAvoiduse of energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The assistance device utilizes the existing movement of the actuator member as its energy source, converting kinetic energy that would otherwise be wasted into useful safety information. The sensor detects movement that occurs naturally during actuator operation, and the control unit calculates kinetic energy from this movement data without requiring additional energy-intensive measurement systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces complex mechanical measurement systems with electronic sensing and computational methods. Instead of using sophisticated mechanical sensors to directly measure kinetic energy, the device uses simple movement detection combined with computational calculation to derive safety information, significantly reducing energy consumption while maintaining high operational safety.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If the assistance device provides detailed operational safety information, then the information completeness is improved, but the ease of operation decreases

Engineering Contradiction:
Improveinformation completenessVSAvoidease of operation
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The device employs a traffic light display system that uses color changes (red, yellow, green) to communicate operational safety status. This visual encoding transforms complex kinetic energy data and safety assessments into intuitive color signals that users can immediately understand, maintaining information completeness while dramatically improving ease of operation through universal color-based safety communication.

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS11574555B2Assistance device and method of operating an assistance device
Publication Date: 2023.02.07 FESTO AG & CO KG
  • US11574555B2 patent drawing
  • US11574555B2 patent drawing
  • US11574555B2 patent drawing

AI summary

An assistance device (10) for assisting in the adjustment of a damping choke (1) of a fluidic actuator (30), wherein the assistance device (10) includes a display arrangement (3) and is adapted to determine an adjustment recommendation for the adjustment of the damping choke (1) on the basis of a detected movement of an actuator member (4) of the fluidic actuator (30) and to display the adjustment recommendation via the display arrangement (3), and the assistance device (10) is further adapted to determine, based on the movement of the actuator member (4), operational safety information based on kinetic energy related to the movement of the actuator member (4), and to display the operational safety information via the display arrangement (3).