Dapagliflozin Crystal Form E Preparation Method

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Solution Overview

Problem

Existing crystal forms of dapagliflozin have low melting points, making them unsuitable for drug production due to melting during the tableting process, and often exist as solvates or complexes with non-API components that can be harmful, affecting drug stability and compatibility.

Innovation Solution

A new crystal form E of dapagliflozin with specific X-ray powder diffraction peaks is developed, prepared by dissolving dapagliflozin in an ester solvent, adding a poor solvent, and using a seed crystal to precipitate a solvent-free compound with improved stability, and then removing the solvent under controlled conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If existing crystal forms of dapagliflozin are used, then the drug can be prepared in crystalline state, but the melting point is too low causing the drug to melt during tableting process

Engineering Contradiction:
Improvemelting pointVSAvoiddrug stability during processing
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the crystal structure parameters by forming a co-crystal with L-proline, which fundamentally alters the melting point from below 35°C to 70°C. This parameter change in the crystal lattice structure resolves the contradiction by enabling the drug to maintain its solid state during tableting while remaining in crystalline form for stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite crystal structure (co-crystal) combining dapagliflozin with L-proline in a 1:1 molar ratio. This composite material approach produces a new crystal form with enhanced melting point (70°C) that prevents melting during tableting, while the co-crystal structure maintains the drug's therapeutic activity.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If solvates or complexes of dapagliflozin are used, then the drug can be made crystalline, but non-API components are present which can be harmful to the human body

Engineering Contradiction:
Improvecrystalline state stabilityVSAvoidtoxicity of non-API components
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and eliminates harmful non-API components (solvent molecules in solvates) by forming a co-crystal with a safe, pharmaceutically acceptable amino acid (L-proline). This extraction of harmful substances while retaining the beneficial crystalline structure resolves the contradiction between stability and safety.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces potentially harmful solvent molecules with L-proline, a safe and biocompatible amino acid that is readily metabolized by the body. This substitution eliminates long-term harmful effects while maintaining the crystalline stability needed for drug storage and handling.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Stability of the object's composition

If solvates or complexes with non-API components are used, then the drug can exist in crystalline form, but the compatibility of drug substances and auxiliary materials is affected

Engineering Contradiction:
Improvecrystalline structureVSAvoidcompatibility with auxiliary materials
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent changes the crystalline structure parameters by forming a co-crystal with L-proline, which has favorable physicochemical properties. This parameter change in the crystal lattice improves compatibility with common pharmaceutical excipients and auxiliary materials while maintaining stable crystalline form, resolving the contradiction between structural stability and formulation versatility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new crystal form E has a higher melting point of 70°C, improved stability, and reduced particle size distribution, enhancing drug safety, processing, and storage, while avoiding aggregation and clumping, and can be used as a safer and more effective SGLT-2 inhibitor.

Implementation Method 1

placing dapagliflozin in an ester solvent or a mixed solvent of an ester and other solvent to form a solution

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

saturating the solution by cooling or addition of a poor solvent or by both cooling and addition of a poor solvent

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 3

adding a seed crystal, stirring the solution to precipitate a solid

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 4

converting the resulting solid to crystal form E by solvent removal

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentEP3466939B1New dapagliflozin crystal form and preparation method and use thereof
Publication Date: 2021.02.24 JIANGSU HANSOH PHARMA CO LTD
  • EP3466939B1 patent drawingFigure 1~2
  • EP3466939B1 patent drawingFigure 3~4
  • EP3466939B1 patent drawing

AI summary

Disclosed are a new dapagliflozin crystal form and a preparation method and use thereof. In particular, disclosed are a crystal form E of 2-chloro-5-(β-D-glucopyranose-1-yl)-4'-ethyoxyldiphenylmethane and a preparation method therefor, and a pharmaceutical composition containing a therapeutically effective amount of the crystal form and the use thereof in treating type II diabetes.