Dark Blue TADF Material for High-Efficiency OLEDs

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Solution Overview

Problem

Current organic light-emitting diodes (OLEDs) face limitations in achieving high internal quantum efficiency due to the 1:3 ratio of singlet to triplet excitons, particularly in blue light emission, where heavy metal phosphorescent materials are scarce and TADF materials are underdeveloped.

Innovation Solution

Development of dark blue thermally activated delayed fluorescence (TADF) materials with ultra-fast reverse intersystem crossing rates, synthesized using specific molecular structures and reaction schemes, which can serve as host dopants in light-emitting layers to enhance efficiency in both fluorescence and phosphorescent electroluminescent devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If fluorescence materials are used in OLEDs, then the device structure is simple and manufacturing is easier, but the internal quantum efficiency can only reach 25% due to the 1:3 ratio of singlet to triplet excitons

Engineering Contradiction:
Improveease of manufactureVSAvoidinternal quantum efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent changes the energy parameters of the material system by introducing TADF materials with specific singlet-triplet energy gaps (ΔEST < 2.1 eV), enabling efficient reverse intersystem crossing while maintaining organic material simplicity and avoiding heavy metal complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the heavy metal-based phosphorescent mechanism with an organic TADF mechanism, substituting spin-orbit coupling of heavy atoms with thermally activated reverse intersystem crossing in organic molecules, achieving 100% IQE without precious metals

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If heavy metal complex phosphorescent materials are used, then the internal quantum efficiency can reach 100% by utilizing both singlet and triplet excitons, but the materials require precious metals such as Ir and Pt which are expensive and scarce

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoidprecious metal content
Core Design Contradiction:
Loss of energyVSQuantity of substance

Solution Approach 1:

The patent replaces expensive precious metals (Ir, Pt) with abundant organic molecules that can achieve equivalent or superior performance through TADF mechanism, eliminating dependency on scarce resources while maintaining 100% IQE

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes the heavy metal spin-orbit coupling mechanism with organic molecular design featuring small singlet-triplet energy gaps, replacing expensive inorganic phosphorescent materials with affordable organic TADF materials

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of energy

If TADF materials are used to achieve 100% internal quantum efficiency by utilizing both singlet and triplet excitons, then the efficiency is improved, but the reverse intersystem crossing rate is slow and the materials are underdeveloped especially in dark blue light field

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoidreverse intersystem crossing rate
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The patent optimizes key parameters including singlet-triplet energy gap (ΔEST), HOMO-LUMO gap, and molecular structure to achieve ultra-fast RISC rates (>10^6 s^-1) while maintaining dark blue emission wavelength and high photoluminescence quantum yield

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent enhances the dynamic reverse intersystem crossing process by designing molecules with appropriate energy level alignments and small ΔEST, enabling rapid thermal activation from triplet to singlet state without requiring heavy metal assistance

Inventive Principle:
Principle #15Dynamics

4Loss of energy

If TADF materials with small singlet-triplet energy gap are designed to enable fast reverse intersystem crossing, then the efficiency is improved, but the materials are scarce and underdeveloped compared to heavy metal Ir complexes

Engineering Contradiction:
ImproveefficiencyVSAvoidmaterial availability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent divides the TADF material design into modular components (electron-donating groups, electron-accepting groups, linking units) that can be systematically combined and optimized, enabling rational design of dark blue TADF materials with tailored properties

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates composite molecular structures combining electron-donating and electron-accepting units with specific energy level alignments, forming new TADF materials with ultra-fast RISC rates and dark blue emission that do not require heavy metals

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The TADF materials achieve high efficiency in blue light emission by utilizing both singlet and triplet excitons, overcoming the limitations of existing OLEDs and enabling the creation of high-efficiency electroluminescent devices.

Implementation Method 1

excitons in triplet energy state can be returned by reverse intersystem crossing (RISC) back to singlet energy state

Methodology Applied
Scientific EffectReverse intersystem crossing:

Implementation Method 2

dark blue light thermally activated delayed fluorescence (TADF) material

Methodology Applied
Scientific EffectThermally activated delayed fluorescence:

Implementation Method 3

then to the ground state by radiation transition to emit light

Methodology Applied
Scientific EffectRadiation transition:

Data Source

PatentUS10851292B2Dark blue light thermally activated delayed fluorescence (TADF) material and application thereof
Publication Date: 2020.12.01 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US10851292B2 patent drawing
  • US10851292B2 patent drawing
  • US10851292B2 patent drawing

AI summary

The present invention provides a thermally activated delayed fluorescence (TADF) material, which is composed of a molecular compound having an ultra-fast reverse intersystem crossing rate, and when the TADF material serves as a host material in light-emitting layers of electroluminescent devices, both the resulting blue light fluorescence device and phosphorescent electroluminescent device can achieve very high efficiency.