Data Cabinet Water-Cooling Assemblies for Heat Accumulation

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Solution Overview

Problem

Electrical devices in cabinets generate excessive heat, leading to temperature rise that affects normal operation and shortens their service lives.

Innovation Solution

A data cabinet heat-dissipating system comprising a front-door cooling assembly, air exhaust assembly, and rear-door cooling assembly, utilizing flow guide plates, water-cooling radiators, and ventilation plates to facilitate heat transfer and exchange, with circulating cooling and air drainage to reduce internal temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrical devices are arranged in the cabinet, then the cabinet can hold and operate electrical equipment, but heat accumulates inside the cabinet causing temperature rise that affects normal operation and shortens service lives

Engineering Contradiction:
Improvecabinet operational capacityVSAvoidinternal cabinet temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The cooling system is segmented into multiple independent components: front-door cooling assembly with water-cooling radiator, rear-door cooling assembly with water-cooling radiator, and air exhaust assembly with heat dissipation fans. Each segment handles specific heat dissipation tasks, allowing distributed heat management throughout the cabinet structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Water-cooling radiators serve as intermediary heat transfer media between the electrical devices and the external environment. The water circulation system absorbs heat from internal devices through heat conducting plates and dissipates it externally through water cooling pipes, mediating the heat transfer process efficiently.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If conventional cooling methods are used, then the structure remains simple, but heat dissipation efficiency is insufficient to maintain normal operating temperatures

Engineering Contradiction:
Improveinternal cabinet temperature controlVSAvoidcooling system structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The system merges multiple cooling mechanisms into a unified heat dissipation system: water-cooling radiators combine conduction (through heat conducting plates) and convection (through water cooling pipes), while heat dissipation fans provide forced convection. The front-door and rear-door cooling assemblies work together with the air exhaust assembly to create a comprehensive cooling solution.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system employs hydraulic cooling through water-cooling radiators where water circulates through pipes to absorb and transport heat. The water circulation mechanism provides efficient heat transfer compared to air cooling alone, enabling better temperature control despite increased system complexity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Reliability

If heat dissipation components are added to the cabinet, then temperature control improves, but the cabinet structure becomes more complex and space is consumed

Engineering Contradiction:
Improvedevice service lifeVSAvoidcooling system components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Cooling assemblies are positioned at specific locations: front-door cooling assembly at the front end, rear-door cooling assembly at the rear end, and air exhaust assembly between them. Each location receives targeted cooling based on heat generation patterns, providing localized heat dissipation where most needed while minimizing overall system complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively lowers the temperature inside the cabinet by accelerating external air entry, conducting heat away through water-cooling radiators, and exhausting hot air, thereby improving device performance and extending service life.

Implementation Method 1

the water-cooling radiator comprises a water cooling plate, heat conducting plates, and water cooling pipes... the heat conducting plates and the water cooling pipes being both fixedly connected to the water cooling plate

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

cold water at a relatively low temperature flows through an inlet into the water-cooling radiator to have the hot air of the server and the water-cooling radiator exchange heat

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

the heat dissipation fan being fixedly connected to one side of the ventilation plate, the heat dissipation fan discharging heat inside the cabinet body through the airflow passage openings to outside

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 4

the flow guide plate being formed with flow guide openings, the flow guide openings transferring heat inside the cabinet body to outside

Methodology Applied
Scientific EffectFluid flow: Flow Separation

Data Source

PatentUS20250301611A1Data cabinet heat-dissipating system and method
Publication Date: 2025.09.25 WINCONN SYST INC
  • US20250301611A1 patent drawing
  • US20250301611A1 patent drawing
  • US20250301611A1 patent drawing

AI summary

A data cabinet heat-dissipating system includes an air exhaust assembly, a flow guide plate, and a water-cooling radiator. The air exhaust assembly includes a ventilation plate and a heat dissipation fan. The flow guide plate includes a flow guide plate and flow guide openings. The water-cooling radiator includes a water cooling plate, heat conducting plates, and water cooling pipes. The flow guide plate accelerates entry of external air into the cabinet. A server in the cabinet generates heat and air flowing through the flow guide plate generates minute airflows that push the heat of the server to the water-cooling radiator, where cold water flows into the water-cooling radiator to cause heat exchange with the heat of the server and heat of the cabinet so subjected to heat exchange with the water-cooling radiator is conveyed to outside for cooling.