Data Carrier Laser Marking with Optically Variable Layer

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Solution Overview

Problem

Existing data carriers with optically variable properties require a contrasting background for visibility, and laser marking technologies face challenges with light permeability and alteration of these properties, leading to inconsistent visibility and marking quality.

Innovation Solution

A multi-layer data carrier design featuring a transparent optically variable layer with a non-laser-markable transparent layer in between, allowing laser-markable markings to be applied from one side without passing through the optically variable layer, creating a contrasting background for visibility from the other side.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a layer with optically variable properties is used for security features, then the security feature provides different optical impressions depending on observation angle, but the layer requires a contrasting background for visibility and absorbs laser radiation which may alter its properties

Engineering Contradiction:
Improvesecurity feature visibilityVSAvoidlaser radiation absorption and property alteration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the document structure into distinct layers: an optically variable layer (OVL) containing security features, a separate laser-markable layer for markings, and a contrasting background layer. This segmentation allows each layer to perform its specific function without interfering with others - the OVL maintains its optically variable properties while the laser marking is applied to a different layer that does not absorb laser radiation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a contrasting background layer as an intermediary element between the optically variable layer and the observation side. This background layer provides the necessary contrast for visibility without being affected by laser radiation, thereby protecting the OVL from harmful laser effects while ensuring proper visual presentation of security features.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If laser marking is performed through the optically variable layer, then markings can be applied, but the optically variable properties may be altered and visibility of markings underneath is affected

Engineering Contradiction:
Improvelaser marking capabilityVSAvoidoptically variable effect consistency
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent separates the laser marking function from the optically variable layer by placing markings on a different layer. This allows laser marking to be performed without exposing the OVL to laser radiation, thereby maintaining manufacturing precision of the optically variable effect while still enabling easy laser marking capability on the document.

Inventive Principle:
Principle #1Segmentation

3Illumination intensity

If a contrasting background layer is added to improve visibility of optically variable properties, then security features become more visible, but the device complexity increases

Engineering Contradiction:
Improveoptically variable layer visibilityVSAvoidmulti-layer structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The contrasting background layer serves multiple functions: it provides the necessary contrast for visibility of optically variable security features, protects the OVL from laser radiation damage, and serves as a structural base layer. By combining multiple functions into a single layer, the patent reduces overall device complexity while maintaining improved visibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables visible laser markings from both sides without altering the optically variable properties, providing a consistent and contrasting background for enhanced security features without the need for additional contrasting layers.

Implementation Method 1

materials with optically variable properties are often used, which give different optical impressions (related to e.g. changes in colour or its shades) depending on the angle at which the material is perceived. Such materials include, among others, iridescent or interference dyes and pigments

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 2

A known technical problem with the use of a liquid crystal layer with optically variable properties

Methodology Applied
Scientific EffectLiquid crystal effect: Liquid Crystals

Implementation Method 3

laser marking is usually carried out after the individual layers have been joined by lamination, with the laser beams passing through the individual layers of the carrier reaching the layer susceptible to laser marking

Methodology Applied
Scientific EffectLaser radiation transmission: Laser

Implementation Method 4

between the coating with optically variable properties and the laser-markable layer is at least one transparent layer that is non-laser-markable

Methodology Applied
Scientific EffectLaser radiation absorption: Absorption (EM radiation)

Data Source

PatentEP3763541B1Data carrier and a method of production of the data carrier
Publication Date: 2023.08.09 POLSKA WYTWORNIA PAPIEROW WARTOSCIOWYCH
  • EP3763541B1 patent drawingFigure 1
  • EP3763541B1 patent drawingFigure 2
  • EP3763541B1 patent drawingFigure 3

AI summary

The object of the invention is a data carrier comprising a layer at least partially coated with a layer of material with optically variable properties, the layer of material with optically variable properties being transparent, wherein at least part of the area coated with the material with optically variable properties (401) is transparent, wherein the carrier further comprises an at least partially transparent laser-markable layer (104) wherein markings capable of being made with a laser can be applied, such that the markings after being applied will be visible from both sides of the carrier, wherein the laser-markable layer (104) is located so that the laser-made marking (501) after application thereof will partially obscure the visibility of the coating with optically variable properties (401) from one side (601) of the carrier, and from the other side (602) of the carrier it will provide a contrasting background for the coating with optically variable properties (401), therefore providing the marking (501), seen from the laser-unmarked side (602) of the carrier, with optically variable properties. The invention further relates to a method of production of the multi-layered data carrier according to the invention.