Data Center Cooling Loop Switching Between Free and Solar Cooling

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Solution Overview

Problem

Data centers face increasing energy costs due to high thermal loads from powerful computer equipment, leading to exponential increases in energy budgets for both IT equipment and cooling systems, with existing cooling methods being inefficient and requiring higher power consumption.

Innovation Solution

The implementation of an energy-efficient data center cooling system that utilizes free cooling and/or solar cooling, incorporating a cooling tower, modular refrigeration chiller units, and a water loop that can be selectively directed through the cooling tower, modular refrigeration chiller units, or a combination of both, with a control unit to optimize energy use based on ambient air temperature and sunlight availability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional cooling systems are used to accommodate higher thermal loads from powerful computer equipment, then cooling capacity is improved, but energy consumption increases exponentially

Engineering Contradiction:
Improvecooling capacityVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system utilizes free cooling by leveraging ambient air and water sources that naturally occur in the environment. When ambient conditions are favorable, the cooling system serves itself without requiring additional energy input from conventional chillers, thereby reducing energy consumption while maintaining adequate cooling capacity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The cooling infrastructure is designed to perform multiple functions: it can operate in free cooling mode using ambient resources, switch to solar-assisted cooling when sunlight is available, and fallback to conventional chiller operation when neither free nor solar cooling is sufficient. This multi-functionality allows the system to adapt to different conditions and minimize energy consumption across varying operational scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If free cooling and solar cooling are integrated into the cooling infrastructure, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system incorporates dynamic control mechanisms that automatically adjust operational modes based on real-time environmental conditions. The control unit monitors ambient temperature, sunlight availability, and cooling demands to dynamically switch between free cooling, solar-assisted cooling, and conventional chiller operation, optimizing energy efficiency without requiring manual intervention

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A control unit serves as an intermediary between the various cooling components and environmental sources. This intermediary manages the complexity by centralizing the decision-making logic for mode selection and coordination, simplifying the overall system architecture while enabling sophisticated multi-mode operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution minimizes cooling energy costs by leveraging free cooling when ambient temperatures are low and solar cooling when sunlight is abundant, reducing the reliance on traditional chiller plants and lowering overall power consumption.

Implementation Method 1

a cooling tower... wherein the water loop can be selectively directed through the cooling tower

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Implementation Method 2

a solar cooling unit... wherein the water loop can be selectively directed through the solar cooling unit

Methodology Applied
Scientific EffectSolar energy conversion: Solar Energy

Data Source

PatentUS8020390B2Cooling infrastructure leveraging a combination of free and solar cooling
Publication Date: 2011.09.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8020390B2 patent drawing
  • US8020390B2 patent drawing
  • US8020390B2 patent drawing

AI summary

Energy-efficient data center cooling techniques that utilize free cooling and/or solar cooling are provided. In one aspect, a cooling system is provided including a cooling tower; one or more modular refrigeration chiller units; and a water loop that can be selectively directed through the cooling tower, through one or more of the modular refrigeration chiller units or through a combination thereof. Another cooling system is provided including a solar cooling unit; one or more modular refrigeration chiller units; and a water loop that can be selectively directed through the solar cooling unit, through one or more of the modular refrigeration chiller units or through a combination thereof.