Data Center Cooling Loop Using Phase-Change Refrigerant

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Solution Overview

Problem

Traditional chilled water data center cooling systems have high energy consumption due to numerous heat exchange links and a one-way working medium, leading to poor energy performance.

Innovation Solution

A cooling system comprising an evaporative condenser, a pump cabinet with a first branch for liquid storage and a fluorine pump, and a heat exchange terminal, where a phase-change heat exchange medium is used to cool the data center, reducing heat exchange links and energy consumption by circulating a gaseous cooling agent through a compressor and evaporative condenser.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a traditional chilled water data center design is used, then cooling function is provided, but energy consumption is high due to large numbers of heat exchange links and one-way working medium

Engineering Contradiction:
Improveenergy consumptionVSAvoidnumber of heat exchange links
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges multiple heat exchange links into a closed-loop system where the evaporative condenser, pump cabinet, and heat exchange terminal are integrated. The working medium circulates continuously through compression, condensation, expansion, and evaporation processes, eliminating the need for separate one-way heat exchange systems and reducing overall energy consumption.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes phase transitions of the working medium (gas to liquid in evaporative condenser, liquid to gas in heat exchange terminal) to enable efficient heat exchange. This phase-change mechanism allows the system to transfer heat more effectively with fewer exchange links, directly addressing the energy consumption issue while maintaining cooling functionality.

Inventive Principle:
Principle #36Phase transitions

2Loss of energy

If traditional chilled water cooling system is used, then data center cooling is achieved, but overall energy performance is poor

Engineering Contradiction:
Improveenergy performanceVSAvoidcooling system energy use
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent implements a continuous circulation system where the working medium continuously cycles through compression, condensation, expansion, and evaporation. This continuous action eliminates idle periods and ensures efficient energy utilization throughout the system, improving overall energy performance compared to traditional intermittent or one-way cooling systems.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent changes the physical parameters of the working medium (temperature, pressure, phase) at different stages of the closed-loop system. By optimizing these parameter changes through the evaporative condenser and heat exchange terminal, the system achieves better energy performance while reducing total energy consumption for data center cooling.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces energy consumption and improves energy performance by minimizing heat exchange links and utilizing a phase-change heat exchange medium for efficient cooling of data centers.

Implementation Method 1

perform a phase-change heat exchange of a gaseous cooling agent transmitted in the second branch of the pump cabinet with spraying water via the evaporative condenser to transform it into a liquid cooling agent

Methodology Applied
Scientific EffectPhase-change heat exchange: Phase Change

Implementation Method 2

perform an air-returning heat exchange of the liquid cooling agent transmitted through the first branch with the interior air of the data center via the heat exchange terminal

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

the gaseous cooling agent in the heat exchange terminal is then transmitted to the evaporative condenser through the second branch via the compressor of the second branch in the pump cabinet

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11612082B2Cooling system
Publication Date: 2023.03.21 BEIJING BAIDU NETCOM SCI & TECH CO LTD
  • US11612082B2 patent drawing
  • US11612082B2 patent drawing
  • US11612082B2 patent drawing

AI summary

A cooling system for a data center includes an evaporative condenser, a pump cabinet and a heat exchange terminal. The pump cabinet has a first branch and a second branch, the first branch including a liquid storage tank and a fluorine pump. An input end of the liquid storage tank is connected to an output end of the evaporative condenser, an output end of the liquid storage tank is connected to an input end of the fluorine pump, and an output end of the fluorine pump is connected to an input end of the heat exchange terminal. The second branch includes a compressor with an input end connected to an output end of the heat exchange terminal and an output end connected to an input end of the evaporative condenser.