Data Collection Apparatus Temperature Control Without Internal Sensors

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Solution Overview

Problem

The existing data collection systems for facility devices require the installation of a temperature sensor to control air temperature, which is inconvenient and may lead to erroneous operations due to heat permeation.

Innovation Solution

A data collection apparatus that estimates internal air temperature and controls it by using a ventilation device without the need for a temperature sensor, by employing a management device that calculates the estimated air temperature based on operation and meteorological data, and adjusts the ventilation accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a temperature sensor is installed in the data collection apparatus to control air temperature, then the air temperature control function is improved, but the device complexity and installation requirements increase

Engineering Contradiction:
Improveair temperature controlVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent introduces a heat transfer medium (air) as an intermediary to transmit temperature information from the internal environment to the external temperature sensor. The sensor is placed outside the sealed housing, and the air inside the housing acts as the medium that carries thermal information to the sensor through the housing structure, eliminating the need to install the sensor inside the apparatus.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the direct electrical connection method (installing sensor and interface inside the apparatus) with a thermal field-based method. By utilizing heat conduction through the housing and convection of air, the system substitutes the mechanical/electrical installation complexity with a thermal field approach that achieves the same temperature monitoring function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a temperature sensor and interface are installed in the data collection apparatus, then the temperature monitoring capability is improved, but the ease of operation and installation are worsened

Engineering Contradiction:
Improvetemperature monitoring capabilityVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent uses air as a thermal intermediary that naturally circulates between the internal components and the external environment. This air medium carries temperature information without requiring physical intervention or complex installation procedures, maintaining measurement capability while greatly simplifying operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system utilizes the natural thermal convection and conduction properties of the housing and air to automatically transmit temperature information. No active control or complex installation is needed - the thermal field naturally performs the measurement function by itself, making the system self-sufficient and easy to operate.

Inventive Principle:
Principle #25Self-service

3Reliability

If the data collection apparatus is sealed to protect internal devices, then the reliability is improved, but the temperature control capability is worsened due to heat permeation

Engineering Contradiction:
Improveprotection of internal devicesVSAvoidtemperature control capability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent introduces air as a thermal intermediary that can pass through the sealed housing to carry temperature information. The housing remains sealed for protection, but the air medium enables thermal communication between the internal environment and external sensor, resolving the contradiction between sealing and temperature control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the need for physical temperature sensor installation (mechanical/electrical system) with a thermal field-based measurement approach. The sealed housing is replaced as the measurement interface by using the air thermal field that naturally transmits temperature information through the housing structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for effective air temperature control within the data collection apparatus without the installation of a temperature sensor, preventing erroneous operations and maintaining system efficiency.

Implementation Method 1

a ventilation device 130 configured to decrease the air temperature in the data collection apparatus 10

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11384954B2Data collecting device, data collecting system, control method and program
Publication Date: 2022.07.12 MITSUBISHI ELECTRIC CORP
  • US11384954B2 patent drawing
  • US11384954B2 patent drawing
  • US11384954B2 patent drawing

AI summary

A management device estimates an air temperature inside a data collection apparatus as an estimated air temperature, based on operation data received from an air conditioner and meteorological data received from a server via a communication device. When the estimated air temperature is higher than an operable temperature of the communication device, the management device performs control to decrease the air temperature inside the data collection apparatus. When a ventilation-in-progress air temperature is higher than the operable temperature of the communication device, the management device transmits to a breaker device a command to stop the communication device, thereby decreasing the air temperature inside the data collection apparatus. When the ventilation-in-progress air temperature is lower than or equal to the operable temperature of the communication device, the management device transmits to the breaker device a command to run the ventilation device, thereby decreasing the air temperature inside the data collection apparatus.