One-Way Data Diode Architecture for Secure Additive Manufacturing

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Solution Overview

Problem

Unauthorized access to additive manufacturing machines poses a threat to the integrity and confidentiality of the manufacturing process, leading to potential build failures, part degradation, and loss of quality control.

Innovation Solution

Implementing a secure architecture with one-way data diodes and a chain of trust framework to control data flow, ensuring only authorized files are processed and preventing unauthorized access, while using encryption and secure boot sequences to protect the system from malicious activities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional network connectivity is used for additive manufacturing machines, then ease of operation and data exchange are improved, but security vulnerabilities and unauthorized access risks increase

Engineering Contradiction:
Improvedata exchange capabilityVSAvoidunauthorized access risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The network connection is segmented into two separate one-way data diodes: an inbound data diode for receiving authorized files and an outbound data diode for transmitting manufacturing data. This segmentation eliminates bidirectional communication vulnerabilities while maintaining necessary data exchange capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

One-way data diodes serve as intermediaries between the additive manufacturing machine and external networks. These diodes allow data to flow in only one direction, preventing unauthorized inbound access while enabling controlled outbound data transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If security measures are implemented to prevent unauthorized access, then system security is improved, but system complexity increases

Engineering Contradiction:
Improvesystem securityVSAvoidsecurity architecture complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The complex security management functions are extracted from the additive manufacturing machine itself and placed in external systems. The machine only needs to communicate through simple one-way data diodes, reducing its internal complexity while maintaining high security.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The one-way data diodes act as security intermediaries that handle the complexity of access control and authentication externally, allowing the additive manufacturing machine to maintain simple operation while achieving robust security.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If one-way data diodes are implemented to control data flow, then security against data exfiltration is improved, but data transmission flexibility is reduced

Engineering Contradiction:
Improvedata protection capabilityVSAvoiddata transmission flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

While the physical data diodes are static and unidirectional, the system achieves dynamic flexibility through multiple inbound diodes for different authorized sources and configurable outbound diodes. The security policy can be dynamically adjusted by adding or removing diode connections without changing the fundamental architecture.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4708100A1Systems and methods for secure additive manufacturing
Publication Date: 2026.03.11 GENERAL ELECTRIC CO
  • EP4708100A1 patent drawingFigure 1
  • EP4708100A1 patent drawingFigure 2A
  • EP4708100A1 patent drawingFigure 2B

AI summary

Systems, apparatus, computer-readable medium, and associated methods for secure additive manufacturing are disclosed. An example apparatus includes an inbound one-way data diode (21) to receive, authenticate, and route an inbound file (215) in a first direction within a secure additive manufacturing system (200), the inbound one-way data diode (210) unable to transmit data out of the secure additive manufacturing system (200) in a second direction. The example apparatus includes an additive manufacturing machine (110) to build a part, the build of the part adjusted by the inbound file (215) when authenticated by the inbound one-way data diode (210). The example apparatus includes an outbound one-way data diode (220) to authenticate and transmit outbound data (225) in the second direction to an external system outside the secure additive manufacturing system (200), the outbound one-way data diode (220) unable to transmit data into the secure additive manufacturing system (200) in the first direction.