Data Room Air Conditioning Unit Natural Cooling Control

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Solution Overview

Problem

Data centers face challenges with increased electricity consumption and severe cooling issues due to high power and heat densities, leading to inefficient use of natural cold sources and excessive water consumption in traditional air conditioning systems.

Innovation Solution

An air conditioning unit for data rooms utilizing a two-stage compression oil-free centrifugal compressor and a refrigerant circulating pump with full-variable-speed control, eliminating the need for cooling water and optimizing the use of natural cold sources for efficient temperature and humidity regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional mechanical refrigeration is used for data center cooling, then cooling effect is achieved, but energy consumption increases significantly (accounting for more than 35% of total energy consumption)

Engineering Contradiction:
Improvecooling effectVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system uses natural cold sources (outdoor air at lower temperatures) to provide cooling for the data center, allowing the environment itself to serve the cooling need rather than relying on energy-intensive mechanical refrigeration. The air conditioning unit leverages the temperature difference between outdoor and indoor environments to achieve passive cooling effects.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the operating parameters by using variable speed fans and adjustable refrigerant flow to optimize the balance between natural cooling utilization and mechanical cooling assistance. The full-variable-speed control allows dynamic adjustment of system performance based on ambient conditions and cooling demands.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If indirect evaporative cooling air conditioning units are used, then cooling is achieved, but water consumption increases significantly

Engineering Contradiction:
Improvecooling effectVSAvoidwater consumption
Core Design Contradiction:
TemperatureVSLoss of substance

Solution Approach 1:

The system extracts and utilizes natural cold sources from the outdoor environment to provide cooling, eliminating the need for water-based evaporative cooling systems. By taking the cooling function from water-dependent processes and transferring it to air-based heat exchange, water consumption is significantly reduced or eliminated.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system replaces water-based evaporative cooling mechanisms with a refrigerant-based thermal exchange system that uses outdoor air as the cooling medium. This substitution eliminates the need for continuous water consumption while maintaining effective cooling through controlled refrigerant circulation and heat exchange.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Temperature

If spray cooling is used in traditional evaporative cooling units, then cooling effect is improved, but water consumption and energy consumption increase

Engineering Contradiction:
Improvecooling effectVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

The system employs full-variable-speed control on fans and refrigerant circulation to dynamically adjust cooling capacity based on real-time conditions. This dynamic optimization allows the system to achieve effective cooling with minimal energy consumption by matching supply to actual demand rather than operating at constant high capacity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system optimizes operating parameters including fan speeds, refrigerant flow rates, and heat exchanger performance to achieve the best possible cooling effect with minimum energy input. By continuously adjusting these parameters based on ambient temperature, humidity, and cooling load, the system maintains high efficiency throughout operation.

Inventive Principle:
Principle #35Parameter changes

4Temperature

If mechanical refrigeration is used for data room air conditioning, then temperature control is achieved, but investment time and operational complexity increase

Engineering Contradiction:
Improvetemperature controlVSAvoidoperational complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The air conditioning unit is designed as an integrated system that combines multiple functions including cooling, dehumidifying, and temperature stabilization in a single device. This multi-functionality eliminates the need for separate mechanical refrigeration systems and simplifies overall operational complexity while maintaining precise temperature control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates sensing and control mechanisms that continuously monitor indoor temperature and humidity conditions, automatically adjusting refrigerant flow and fan speeds to maintain optimal conditions. This closed-loop feedback control simplifies operation by automating the balancing act between cooling capacity and environmental conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves accurate temperature and humidity control in data center rooms, reduces energy consumption, and eliminates the need for water resources, thereby enhancing operational efficiency and sustainability, especially in water-deficient areas.

Implementation Method 1

a refrigerant circulating pump, an electronic expansion valve, an electromagnetic valve

Methodology Applied
Scientific EffectPump: Pump

Implementation Method 2

a plurality of outdoor finned heat exchangers, a plurality of corresponding outdoor cooling heat exchanger fans, a plurality of indoor cooling heat exchanger fans, an indoor finned heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a two-stage compression oil-free centrifugal compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

an indoor finned heat exchanger

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20250071951A1Air conditioning unit for data room and control method thereof
Publication Date: 2025.02.27 HEBEI QINHUAI DATA CO LTD
  • US20250071951A1 patent drawing
  • US20250071951A1 patent drawing
  • US20250071951A1 patent drawing

AI summary

The present disclosure discloses an air conditioning unit for a data room and a control method thereof. The air conditioning unit for the data room includes a plurality of outdoor finned heat exchangers, a plurality of corresponding outdoor cooling heat exchanger fans, a plurality of indoor cooling heat exchanger fans, an indoor finned heat exchanger, an indoor humidifier, a full-variable-speed two-stage compression oil-free centrifugal compressor, a refrigerant circulating pump, an electronic expansion valve, an electromagnetic valve, an indoor air supply duct, and a refrigerant circulation pipeline. The unit performs natural cooling by means of the plurality of outdoor finned heat exchangers in combination with the corresponding fans, and the compressor is started to perform mechanical refrigeration. Quantity of refrigerants entering the indoor finned heat exchanger is adjusted by regulating opening degree of the electronic expansion valve and the electromagnetic valve, and supply air humidity is regulated through the indoor humidifier.