Mounting system for component rack

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Solution Overview

Problem

The high operational costs of datacenter server farms are partly due to the expenses incurred during the installation, replacement, and reorganization of electronic components in server racks, which often require specialized mounting hardware.

Innovation Solution

The implementation of a component rack system with uniform slots and support flanges that allow for the mounting of electronic components without custom hardware, using a sliding engagement mechanism and quick-disconnect connectors for easy installation and automatic connection of components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If specialized mounting hardware is used for electronic components, then the components can be securely mounted in server racks, but the installation and replacement costs increase

Engineering Contradiction:
Improvemounting securityVSAvoidinstallation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The rack mounting surface is designed with universal support surfaces that can accommodate multiple types of electronic components without requiring component-specific mounting hardware. The support surfaces include engagement features that work with various component flange configurations, eliminating the need for specialized brackets or fasteners for each component type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mounting function is merged directly into the rack structure itself through integrated support surfaces, rather than using separate mounting hardware. The support surfaces are formed as part of the rack sidewalls, combining the rack structure and mounting mechanism into a single integrated system that reduces overall complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If specialized mounting hardware is used for each electronic component, then proper support is provided, but the device complexity increases

Engineering Contradiction:
Improvecomponent supportVSAvoidmounting system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A single standardized support surface design serves multiple functions by accommodating different component types through its geometric features. The support surfaces include engagement protrusions and recesses that can interface with various flange configurations, reducing the number of different mounting mechanisms needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mounting function is extracted from separate hardware components and integrated directly into the rack structure. The support surfaces are formed as integral parts of the rack sidewalls, eliminating the need for separate mounting brackets, screws, or fasteners that would increase system complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If manual connection methods are used for electronic components, then installation flexibility is maintained, but the installation time increases

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidinstallation time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The quick-connectors are designed to automatically engage with corresponding receptacles when components are slid into place on the support surfaces. This self-connecting mechanism eliminates the need for manual wiring or connection steps, allowing the component to establish electrical or data connections automatically through the sliding motion itself.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The connectors are pre-positioned and pre-configured on both the rack and the components, so that when the component is slid into place, the connections are automatically established. The preliminary arrangement of connector positions ensures proper alignment and engagement without requiring additional manual connection steps during installation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10750632B1Mounting system for component rack
Publication Date: 2020.08.18 AMAZON TECH INC
  • US10750632B1 patent drawing
  • US10750632B1 patent drawing
  • US10750632B1 patent drawing

AI summary

A datacenter component rack may be used to mount electronic components. The datacenter component rack may include support surfaces which are evenly spaced on each side of the component rack. The support surfaces may form uniform slots for receiving the electronic components. The electronic components may include flanges for mounting the electronic components in the uniform slots. The flanges may be on each side of the electronic component and engage the support surfaces in the datacenter component rack. The flanges may support the electronic component after they have engaged with the support surfaces.