DBD Reactor Fluid Diffusion Cooling for Dielectric Barrier Heat Control

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Solution Overview

Problem

Dielectric barrier discharge systems experience heat degradation in dielectric barriers due to electrical charge, necessitating effective heat management techniques.

Innovation Solution

A diffuser system is integrated into the DBD reactor to recirculate a portion of the process fluid for cooling dielectric barriers, with a controller adjusting fluid flow rates based on temperature measurements to maintain optimal conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If dielectric barrier discharge is applied to generate electrical charge between electrodes, then the DBD system achieves its intended function, but the dielectric barriers heat up and degrade

Engineering Contradiction:
Improveelectrical charge generationVSAvoiddielectric barrier temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent recycles the hot process fluid exiting the DBD reactor, which contains thermal energy, and uses it as the cooling medium for the dielectric barriers. This converts the harmful thermal energy that would otherwise be wasted into a beneficial cooling resource, maintaining dielectric barriers at optimal temperatures while improving overall system efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If external cooling systems are added to manage heat in dielectric barriers, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improvedielectric barrier temperature controlVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent integrates the cooling function directly into the existing process fluid circulation system. The diffuser system that distributes process fluid into the reactor is combined with cooling channels that direct fluid to the dielectric barriers, eliminating the need for separate cooling infrastructure and reducing overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The process fluid serves dual functions: it acts as both the reaction medium in the DBD reactor and the cooling medium for the dielectric barriers. This multi-functionality eliminates the need for dedicated cooling systems, simplifying the overall device architecture while maintaining effective temperature control

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If process fluid is recirculated for cooling dielectric barriers, then temperature management is improved, but fluid flow requirements increase

Engineering Contradiction:
Improvedielectric barrier coolingVSAvoidfluid flow rate
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The patent implements a continuous recirculation system where process fluid is constantly circulated between the DBD reactor and the cooling channels. This continuous circulation ensures sustained cooling effectiveness and efficient heat removal, allowing for lower overall fluid flow rates compared to single-pass systems while maintaining optimal dielectric barrier temperatures

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively cools dielectric barriers, mitigating wear and improving DBD reactor performance by maintaining target temperatures and optimizing fluid flow.

Implementation Method 1

The diffuser system is configured to direct a fluid output through the outlet to one or more channels disposed between a plurality of dielectric barriers of the DBD reactor... to cool at least one dielectric barrier

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS12563658B1Fluid diffusion system and method for dielectric barrier discharge system
Publication Date: 2026.02.24 CAMERSON INT CORP
  • US12563658B1 patent drawing
  • US12563658B1 patent drawing
  • US12563658B1 patent drawing

AI summary

A system includes a dielectric barrier discharge (DBD) reactor. The DBD reactor includes a plurality of dielectric barriers. The DBD reactor also includes a plurality of electrodes disposed between the plurality of dielectric barriers. The system also includes a diffuser system fluidly coupled to an outlet of the DBD reactor. The diffuser system is configured to direct a fluid output through the outlet to one or more channels disposed between the plurality of dielectric barriers. The diffuser system includes a diffuser configured to diffuse the fluid into the one or more channels to cool at least one dielectric barrier of the plurality of dielectric barriers.