DC Airgap Switch Circuit With Parallel Multi-Throw Interruption

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Solution Overview

Problem

High voltage DC switching and interruption are challenging due to the lack of zero crossing in direct-current systems, and existing solid-state power electronics solutions are costly and complicated, with difficulty in isolating high voltage systems from low voltage control signals.

Innovation Solution

A DC switch circuit with a solid-state aided airgap and a parallel multi-throw switch, incorporating an isolation switch and an interruption circuit with current conducting, bypass power electronics, and energy absorbing branches, allowing for efficient current interruption and isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solid-state power electronics are used for high voltage DC switching, then interruption capability is achieved, but device complexity and cost increase

Engineering Contradiction:
Improveinterruption capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The switch circuit is divided into multiple functional branches: a current conducting branch with multi-throw switch, a bypass power electronics branch with solid-state switches, a gate driving branch, and an energy absorbing branch. This segmentation allows each component to perform its specific function independently, reducing overall system complexity while maintaining interruption capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a multi-throw switch as an intermediary component that can connect different circuit configurations. This mechanical/electrical intermediary simplifies the control logic by providing discrete, well-defined states for current routing, reducing the complexity of solid-state control circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If solid-state power electronics are used for high voltage DC switching, then interruption capability is achieved, but cost increases

Engineering Contradiction:
Improveinterruption capabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By segmenting the circuit into functional branches, the patent allows for selective use of expensive solid-state components only where necessary (bypass branch for interruption) while using simpler, lower-cost components in other branches (multi-throw switch for routing), thereby reducing overall cost.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The energy absorbing branch automatically dissipates the energy released during interruption without requiring external active control components. This self-service mechanism reduces the need for additional expensive active components, lowering overall system cost.

Inventive Principle:
Principle #25Self-service

3Reliability

If isolation switch is used to separate high voltage and low voltage systems, then electrical isolation is achieved, but device complexity increases

Engineering Contradiction:
Improveelectrical isolationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The multi-throw switch serves multiple functions: it acts as the main current conducting switch, provides isolation between high and low voltage sides, and enables configuration of the bypass branch. This multi-functionality reduces the need for separate dedicated isolation components, thereby reducing overall device complexity while maintaining electrical isolation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12609256B2Direct current solid-state airgap with parallel multi-throw switch
Publication Date: 2026.04.21 SIEMENS INDUSTRY INC
  • US12609256B2 patent drawing
  • US12609256B2 patent drawing
  • US12609256B2 patent drawing

AI summary

A direct current (DC) switch circuit includes an isolation switch, and an interruption circuit connected in series with the isolation switch. The interruption circuit includes a parallel connection of a current conducting branch, a bypass power electronics branch, a gate driving branch, and an energy absorbing branch. The current conducting branch includes a multi-throw switch configured to operate in a first position to establish a first electrical connection between the current conducting branch and a load and a second position to establish as second electrical connection that turns off the bypass power electronics branch.