Resonant DC Balancer Circuit for Zero-Voltage Switching Loss Reduction

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Solution Overview

Problem

Switched capacitor circuits experience significant losses due to high-frequency switching, particularly when operating switches at high frequencies, leading to inefficiencies in power conversion.

Innovation Solution

The implementation of a resonant switched capacitor converter (SCC) with a controller that switches the converter switches under zero-voltage or zero-current conditions, utilizing a resonant circuit with an inductor and capacitor to reduce switching losses and increase efficiency, and allowing for bidirectional power conversion by configuring nodes as both input and output terminals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If switches are operated at high frequency to increase power conversion speed, then productivity is improved, but switching losses increase significantly

Engineering Contradiction:
Improvepower conversion speedVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by transitioning from conventional hard switching to soft switching (zero-voltage switching and zero-current switching). This changes the switching parameters (voltage and current conditions) to minimize losses while maintaining high-frequency operation capability, thereby resolving the contradiction between productivity and energy loss

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes resonant circuits to create oscillating current and voltage waveforms that enable soft switching. The resonant vibration allows switches to turn on/off when voltage or current is naturally zero, reducing switching losses while enabling high-frequency operation

Inventive Principle:
Principle #18Mechanical vibration

2Loss of energy

If zero-voltage switching is implemented to reduce switching losses, then energy efficiency is improved, but device complexity increases due to additional resonant circuit components

Engineering Contradiction:
Improveswitching lossesVSAvoidcircuit structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The resonant circuit components serve multiple functions: they enable zero-voltage switching for loss reduction, provide voltage transformation through turns ratios, and facilitate bidirectional power flow. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the resonant tank circuit with the transformer structure, combining energy storage and voltage transformation functions into a single integrated component. This merging approach achieves zero-voltage switching while minimizing the increase in overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces switching losses and enhances the efficiency of the SCC by enabling soft switching transitions, allowing the converter to operate at lower switching frequencies and maintain high efficiency, thus improving power conversion performance.

Implementation Method 1

The SCC may include a resonant circuit including an inductor

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12176825B2DC balancer circuit with zero voltage switching
Publication Date: 2024.12.24 SOLAREDGE TECH LTD
  • US12176825B2 patent drawing
  • US12176825B2 patent drawing
  • US12176825B2 patent drawing

AI summary

Disclosed herein are systems and methods for operation of a switched capacitor converter (SCC). In some variations, the SCC includes a resonant circuit including an inductor. Aspects of the disclosure include methods for controlling the SCC switches to decrease switching losses associated with operating the converter and to increase efficiency of the SCC. According to some aspects, a control method is used to switch converter switches under zero-voltage conditions. According to some aspects, a control method is used to switch converter switches under zero-current conditions.