DC Power Supply Bus Defect Detection via Voltage Ripple Analysis

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Solution Overview

Problem

Current power converters lack effective means to detect defects such as advanced wear of bus capacitors, short-circuits, voltage overloads, and precharge relay anomalies on the DC power supply bus, which can lead to operational issues and failures.

Innovation Solution

A method and system that monitor the voltage ripple and mean value of the DC power supply bus to detect anomalies, using a ratio of voltage ripple to mean value, and comparing variations to determine defects like inductor issues, power overloads, or capacitor wear without requiring additional sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If no additional sensors are used for defect detection, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvedetection system complexityVSAvoiddefect detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The existing voltage sensing circuit serves dual purposes: normal operation monitoring and defect detection. The system uses itself to detect defects by analyzing its own voltage ripple characteristics, eliminating the need for separate detection sensors while maintaining detection capability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The voltage sensing circuit is designed to perform multiple functions: standard voltage monitoring during normal operation and defect detection through ripple analysis. This multi-functionality allows the same hardware to serve both operational control and diagnostic purposes

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If voltage ripple monitoring is added to detect defects, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvepower converter reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit utilizes its existing computational resources to analyze voltage ripple characteristics for defect detection. By processing the voltage signal it already monitors for normal operation, the system gains defect detection capability without requiring separate monitoring hardware

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The defect detection function is merged with the existing control and monitoring functions. The same control unit that manages power converter operation also performs ripple analysis and defect detection, combining multiple functions into a single integrated system

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9176199B2Method and system for detecting a defect on the DC power supply bus of a power converter
Publication Date: 2015.11.03 SCHNEIDER TOSHIBA INVERTER EUROPE SAS
  • US9176199B2 patent drawing
  • US9176199B2 patent drawing
  • US9176199B2 patent drawing

AI summary

The invention relates to a method for detecting a defect on the DC power supply bus of a power converter connected to an electrical distribution network (RD). The method comprises steps of:determination of a mean value ( V) of the voltage (Vbus) of the DC power supply bus of the converter,determination of the ripple ({tilde over (V)}ppH1) of the voltage (Vbus) of the DC power supply bus,monitoring of the variation of the said mean value ( V) with respect to the said ripple ({tilde over (V)}ppH1),determination of a defect on the DC power supply bus as a function of the rate of the said variation, the said defect consisting of an anomaly on the inductor (L1) of the DC power supply bus, a power overload of the power converter, or advanced wear of the bus capacitor (Cbus).