DC Bus Protection Using Transformer Impedance Current Limiting

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Solution Overview

Problem

Conventional DC power distribution systems with current-limitation circuits to manage short-circuit currents increase in cost and size due to the need for high current-carrying capacities in resistors and reactors.

Innovation Solution

A DC power distribution system design that includes a transformer with a specific inductance value for short-circuit impedance, allowing for shorter interrupting-operation times in DC interrupting portions, eliminating the need for a current-limitation circuit by limiting short-circuit currents within the rectification device's capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a current-limitation circuit composed of a resistor and a reactor is implemented to limit short-circuit current, then short-circuit current can be limited, but the cost for and the size of the DC power distribution system increase

Engineering Contradiction:
Improveshort-circuit current limitationVSAvoidsystem cost and size
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the current limitation function from a separate resistor-reactor circuit and integrates it into the transformer's inherent short-circuit impedance. By setting the transformer's inductance value appropriately, the transformer itself limits the short-circuit current without requiring additional current-limitation components, thereby reducing system cost and size while maintaining reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The transformer is given a dual function: it not only performs voltage conversion but also serves as the current-limitation element through its short-circuit impedance. This multi-functionality eliminates the need for dedicated current-limitation circuits, resolving the contradiction between reliability and device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the interrupting-operation time for DC interrupting portions is set to be shorter than for AC interrupting portion, then short-circuit current can be limited within rectification device capacity, but the DC interrupting portions must operate faster which may increase their complexity

Engineering Contradiction:
Improverectification device protectionVSAvoidinterrupting portion operation speed
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the inductance parameter of the transformer to an specific value that naturally limits the short-circuit current to within the rectification device's capacity. This parameter adjustment allows for shorter interrupting times without requiring excessively complex high-speed interrupting mechanisms, as the current is already limited by the transformer's impedance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design suppresses increases in cost and size by ensuring short-circuit currents do not exceed the rectification device's capacity, maintaining system reliability without additional components.

Implementation Method 1

a transformer (11) configured to convert an AC power inputted to the transformer (11) into an AC power at a different voltage and output the AC power obtained by the conversion

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a rectification device (12) configured to convert the AC power outputted from the transformer (11) into a DC power and output the DC power

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS11824353B2DC power distribution system
Publication Date: 2023.11.21 MITSUBISHI ELECTRIC CORP
  • US11824353B2 patent drawing
  • US11824353B2 patent drawing
  • US11824353B2 patent drawing

AI summary

A DC power distribution system includes: a transformer; a rectification device; a DC bus through which DC power flows; a plurality of DC branch lines branching off from the DC bus; an AC interrupting portion connected to an input side of the transformer; a first DC interrupting portion connected between the rectification device and the DC bus; and a plurality of second DC interrupting portions respectively provided to the plurality of DC branch lines. An interrupting-operation time for each second DC interrupting portion is set to be shorter than interrupting-operation times for the AC interrupting portion and the first DC interrupting portion. An inductance value of a short-circuit impedance of the transformer is set to a value at which short-circuit current can be limited to take a value not larger than a maximum current value permitted for the rectification device.