DC Bus Voltage Control Using Segmented Stabilization Devices

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Solution Overview

Problem

Existing DC bus control systems fail to efficiently manage power fluctuations caused by renewable energy sources while preventing the deterioration of water electrolysis cells and fuel cells, which are crucial for long-term continuous operation.

Innovation Solution

A DC bus control system comprising a main stabilization device and sub stabilization devices, with power converters that manage bus voltage and current targets to stabilize the DC bus voltage and prevent rapid fluctuations, thereby reducing the response speed of charging/discharging elements and extending the system's operational lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a power converter with wide input range and large capacity is used to maintain DC bus voltage within allowable range, then voltage stability is improved, but system size, complexity, and costs increase

Engineering Contradiction:
ImproveDC bus voltage stabilityVSAvoidpower converter capacity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is divided into multiple independent control units, each managing specific power storage devices. This segmentation allows distributed control of power fluctuations without requiring a single large-capacity power converter, thereby reducing system complexity while maintaining voltage stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system dynamically adjusts the operation of power storage devices based on real-time power fluctuations. By enabling rapid charging and discharging responses from multiple small-capacity devices, the system achieves voltage stabilization equivalent to large-capacity converters without the associated complexity.

Inventive Principle:
Principle #15Dynamics

2Speed

If the response speed of charging/discharging elements is increased to quickly stabilize DC voltage, then voltage stabilization speed is improved, but deterioration of water electrolysis cell and fuel cell increases

Engineering Contradiction:
Improvevoltage stabilization speedVSAvoidcell operational lifespan
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system separates the stabilization function from the power generation/consumption function by introducing dedicated power storage devices. These storage devices handle rapid voltage fluctuations with fast response, while water electrolysis cells and fuel cells operate at stable, slower rates, preventing their deterioration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Power storage devices act as intermediary elements between the DC bus and the water electrolysis cells/fuel cells. They absorb rapid voltage fluctuations and provide a buffer, allowing the cells to operate smoothly without experiencing rapid current or voltage changes that would cause deterioration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If power fluctuations are quickly suppressed to maintain stable DC bus operation, then system stability is improved, but stress on charging/discharging elements increases leading to deterioration

Engineering Contradiction:
ImproveDC bus operation stabilityVSAvoidstress on charging/discharging elements
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system uses multiple power storage devices with moderate individual capacities rather than one device handling all fluctuations. Each device operates within safe stress limits while collectively providing sufficient stabilization capacity, preventing any single element from experiencing excessive stress.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12176707B2DC bus control system
Publication Date: 2024.12.24 RIKEN CO LTD
  • US12176707B2 patent drawing
  • US12176707B2 patent drawing
  • US12176707B2 patent drawing

AI summary

A DC bus control system for controlling power fluctuations in a DC bus connecting an input power source and a load, comprising: a main stabilization device including a first charging/discharging element and a first power converter; a plurality of the sub stabilization devices including a second charging/discharging element, a charging element, or a discharging element and a second power converter, wherein the plurality of the sub stabilization devices includes a first sub stabilization device having a charging/discharging element and a second power converter and at least one second sub stabilization device having a charging element or a discharging element and a second power converter, and a response speed of the first sub stabilization device is set such that a charging amount of the charging element or a discharging amount of the discharging element of the second sub stabilization device changes with a predetermined time constant.