DC Busbar Fault Detection Using Kirchhoff Current Summation

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Solution Overview

Problem

In aerospace applications, traditional electrical fault detection methods in direct current busbar systems are inefficient and complex, leading to potential hazards and instability due to excessive electrical current flows and power distribution issues, particularly in safety-critical situations.

Innovation Solution

An electrical fault protection arrangement that includes a busbar, sensors to measure current values, and a controller to sum and compare these values with thresholds, triggering an isolation device to electrically isolate the busbar or load circuits when faults are detected, utilizing Kirchhoff's current law to ensure accurate fault detection and isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional individual hardwiring of each electrical circuitry device is used, then electrical power distribution can be achieved, but wiring complexity and weight significantly increase

Engineering Contradiction:
Improvewiring complexityVSAvoidwiring weight
Core Design Contradiction:
Ease of manufactureVSWeight of moving object

Solution Approach 1:

Multiple individual circuitry devices are electrically connected to a common busbar structure, merging separate wiring paths into a shared distribution backbone. This eliminates the need for individual hardwiring from the power source to each device, significantly reducing wiring complexity and weight while maintaining electrical power distribution functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The busbar serves as a universal electrical distribution point that can supply power to multiple different circuitry devices simultaneously. This multi-functional structure replaces numerous individual wiring connections with a single shared infrastructure that accommodates various loads.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If electrical fault detection is delayed or inefficient, then system operation continues, but safety hazards and instability increase

Engineering Contradiction:
Improvefault detection efficiencyVSAvoidelectrical hazards
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

Fault detection circuits continuously monitor electrical parameters (current, voltage) on the busbar system in advance, detecting abnormal conditions before they develop into serious hazards. The system performs preliminary detection and triggers isolation actions proactively, preventing catastrophic failures rather than reacting after damage occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system incorporates continuous feedback through sensors that monitor electrical parameters and provide real-time information to the control logic. When faults are detected, the system provides immediate feedback by triggering isolation devices to disconnect affected circuits, creating a closed-loop safety mechanism that rapidly responds to abnormal conditions.

Inventive Principle:
Principle #23Feedback

3Reliability

If rapid fault isolation is implemented, then safety is improved, but system complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidisolation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrical distribution system is segmented into isolated sections via busbar configurations that allow selective disconnection. Individual circuitry devices or groups can be isolated from the main busbar through dedicated isolation devices, enabling localized fault containment without requiring complete system shutdown or complex centralized control mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The busbar structure acts as an intermediary element between the power source and multiple load circuits, providing a central point for fault detection and isolation. This intermediary structure simplifies the isolation process by concentrating control functions at the busbar level rather than requiring complex coordination across multiple distributed switching points.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7626791B2Electrical fault detection
Publication Date: 2009.12.01 ROLLS ROYCE PLC
  • US7626791B2 patent drawing
  • US7626791B2 patent drawing
  • US7626791B2 patent drawing

AI summary

A DC electrical current busbar associated with electrical load circuits and devices as well as sources requires protection. In order to provide such protection Kirchoff's laws are utilized such that electrical current values are substantially simultaneously taken and summed in order to identify deviations from expected differential threshold values. Upon detection of such deviations and generally as a result of a number of successive deviations an electrical isolation device is utilized in order to isolate electrical current to the busbar. The data set of electrical current values can be utilized in order to provide a back up protection system for individual electrical load devices and circuits, by similar comparison with expected values for those devices and circuits.