Dynamic Busbar Isolation in DC Networks for Ground Fault Prevention

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Solution Overview

Problem

In DC networks, the presence of multiple power converters and different grounding systems can lead to ground faults, leakage currents, and electromagnetic compatibility issues, particularly when integrating photovoltaic systems.

Innovation Solution

The electrical network incorporates dynamic isolators that can electrically connect or disconnect groups of feed-in means and loads based on voltage differences across busbars, preventing ground faults and leakage currents while maintaining system stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple power converters are connected to a common busbar in a DC network, then the system can supply power to multiple loads, but ground faults and leakage currents occur due to different grounding systems

Engineering Contradiction:
Improvepower supply capabilityVSAvoidground fault prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent divides the DC network into multiple electrically isolated groups, each with its own grounding system. Dynamic isolators separate these groups on the busbar, preventing ground faults while allowing each group to independently supply power to loads.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic isolators as intermediary devices between different grounding systems. These isolators prevent direct electrical connection between groups with different grounding potentials, eliminating leakage currents through parasitic capacitors while maintaining system functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If photovoltaic systems are integrated into the DC network, then renewable energy feed-in is enabled, but ground path currents increase due to separate grounding systems

Engineering Contradiction:
Improverenewable energy integrationVSAvoidground path current
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the DC network to create isolated groups, placing photovoltaic systems in separate groups with independent grounding. This segmentation prevents ground path currents from flowing between the PV system and other network components while maintaining renewable energy feed-in capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Dynamic isolators serve as intermediaries between the photovoltaic system's grounding and the main DC network grounding. This intermediary connection allows the PV system to operate with its separate grounding without creating harmful ground path currents through parasitic capacitors to other grounding points.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If dynamic isolators are used to separate groups electrically, then ground faults are prevented, but system complexity increases

Engineering Contradiction:
Improveground fault preventionVSAvoidisolator integration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs dynamic isolators that can automatically connect or disconnect groups based on detected voltage differences. This dynamic operation simplifies system management compared to permanent isolation, as the isolators adapt their state based on system conditions without requiring manual intervention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The dynamic isolators incorporate feedback mechanisms that monitor voltage differences between groups and automatically adjust their connection state. This feedback control simplifies the overall system by eliminating the need for complex manual switching arrangements while maintaining ground fault prevention.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12278477B2Electrical network
Publication Date: 2025.04.15 SIEMENS AG
  • US12278477B2 patent drawing
  • US12278477B2 patent drawing
  • US12278477B2 patent drawing

AI summary

An electrical network includes feed-in means, loads, and a distribution network located therebetween which includes at least one dynamic isolator and busbars. The feed-in means and the loads together with associated busbars are disposed in groups which can be electrically interconnected or disconnected by the at least one dynamic isolator. The at least one dynamic isolator monitors the voltage on the busbars adjacent thereto for a voltage difference. In a normal state without a voltage difference, the at least one dynamic isolator electrically disconnects the groups from one another, and in the event of a voltage difference between the busbars adjacent thereto, the at least one dynamic isolator electrically connects the groups to one another.