DC Common-Mode Filtration Using Energy Capture and Storage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current solutions for reducing common mode noise in power systems, such as Y-capacitors and chokes, either increase harmonic content on the AC side or are insufficient in damping, and are not suitable for all applications, particularly in drive systems and vessels.

Innovation Solution

A power filtration system that filters common mode signals from a DC conductor, dissipating the energy through a load or conducting it to an energy storage device, using a first filter, rectifier, and smoothing circuit to minimize common mode signals and harmonic content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If Y-capacitors are used to reduce common mode currents on the DC side, then common mode noise is decreased, but harmonic content on the AC side increases

Engineering Contradiction:
Improvecommon mode noiseVSAvoidharmonic content
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent captures the common mode currents that would otherwise be harmful noise and converts them into usable energy by directing them to charge energy storage devices such as capacitors or batteries. This transforms the harmful common mode energy into a beneficial resource, simultaneously reducing common mode noise on the DC side without increasing harmonic content on the AC side, as the energy is stored rather than dissipated or transferred to the AC grid

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces an intermediary energy storage device between the common mode current path and the AC/DC conversion process. This intermediary captures the common mode energy before it can affect the AC side, allowing the system to reduce common mode noise independently of the AC harmonic content. The energy storage device acts as a buffer that decouples the common mode suppression function from the AC power quality

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If common mode chokes are used to dampen common mode currents, then some common mode noise is reduced, but the damping amount is limited and often insufficient

Engineering Contradiction:
Improvecommon mode noiseVSAvoiddamping effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the fundamental parameter of common mode current handling from passive damping (chokes) to active energy capture and storage. Instead of relying on the limited impedance of chokes to dampen currents, the system uses active circuitry to redirect and store the common mode energy, dramatically increasing the effectiveness of common mode suppression beyond what passive damping components can achieve

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces common mode noise without increasing harmonic content on the AC side, improving efficiency by harnessing the common mode signals for energy storage.

Implementation Method 1

The first filter is connected to the DC conductor and configured to pass the common mode signal

Methodology Applied
Scientific EffectFiltering: Filter (electronic)

Implementation Method 2

The rectifier circuit is connected to the filter circuit and is configured to rectify the common mode signal from the first filter to produce a rectified signal

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

The smoothing filter circuit is connected to the rectifier circuit and is configured to smooth the rectified signal to produce a generally DC signal

Methodology Applied
Scientific EffectSmoothing: Filter (electronic)

Implementation Method 4

The load is configured to dissipate the energy of the common mode signal

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 5

The power circuit is configured to conduct the common mode signal to an energy storage device

Methodology Applied
Scientific EffectEnergy storage: Capacitance

Data Source

PatentUS20250337316A1Power filtration system
Publication Date: 2025.10.30 BLUE ORIGIN MANUFACTURING LLC
  • US20250337316A1 patent drawing
  • US20250337316A1 patent drawing
  • US20250337316A1 patent drawing

AI summary

A power filtration system filters out a common mode signal from a DC conductor of a power system. The power filtration system comprises a first filter and at least one of a load or a power circuit. The first filter is connected to the DC conductor and configured to pass the common mode signal. The load is configured to dissipate the energy of the common mode signal. The power circuit is configured to conduct the common mode signal to an energy storage device.