DC Converter Diagnostics for Vehicle Auto-Stop Voltage Stability

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Solution Overview

Problem

There is a need for improved diagnostics for direct current (DC) converters in vehicles to stabilize voltage fluctuations during auto-stop engine operations, as existing systems lack effective fault detection and remedial actions.

Innovation Solution

A method and system that determine the status of the engine and receive DC converter voltage values to provide diagnostics, using a processor-based system that alerts drivers of faults and disables the auto-stop feature when errors are detected, ensuring stable engine operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If DC converter diagnostics are implemented to detect faults and stabilize voltage, then vehicle reliability is improved, but device complexity increases due to additional sensors and control systems

Engineering Contradiction:
Improvevehicle operation reliabilityVSAvoiddiagnostics system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The DC converter system performs self-diagnostics by monitoring its own voltage output and comparing it against expected values during engine start-stop operations. The controller detects faults internally without requiring external diagnostic equipment, allowing the system to identify and report issues autonomously.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors DC converter voltage output and provides feedback to the controller. When voltage fluctuations exceed predetermined thresholds during engine start-stop cycles, the controller receives real-time feedback and can detect faults, enabling proactive reliability management through closed-loop monitoring.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If continuous monitoring of DC converter voltage is performed to detect faults early, then measurement precision is improved, but energy consumption increases due to continuous sensor operation and data processing

Engineering Contradiction:
Improvevoltage measurement precisionVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

Instead of continuous monitoring, the system performs voltage measurements periodically at critical moments during engine start-stop operations. The controller monitors DC converter voltage at specific intervals when faults are most likely to occur, reducing unnecessary sensor operation and data processing while maintaining adequate detection capability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs voltage measurements and fault checks in advance of potential problems by monitoring during the engine start-up phase when the DC converter is actively stabilizing voltage. By detecting issues early in the start-stop cycle, the system prevents voltage instability before it affects vehicle operation, reducing the need for continuous post-event monitoring.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8688318B2DC converter diagnostics for vehicles
Publication Date: 2014.04.01 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8688318B2 patent drawing
  • US8688318B2 patent drawing
  • US8688318B2 patent drawing

AI summary

Methods, program products, hybrid, and non-hybrid vehicles are provided for providing diagnostics for a direct current (DC) converter of the hybrid, and non-hybrid vehicle. The vehicle includes an engine, a rechargeable energy storage system (RESS), the direct current (DC) converter, and a controller. The engine is automatically turned on and off based on driver inputs in accordance with an auto-stop feature. The RESS at least facilitates turning on the engine. The DC converter is coupled to the RESS. The controller is coupled to the DC converter, and is configured to determine a status of the engine, receive a DC converter voltage value from the DC converter, and provide diagnostics for the DC converter based on the engine status, RESS voltage, and the DC converter voltage.